Synthesis and characterization of semicrystalline cycloaliphatic polyester/poly(dimethylsiloxane) segmented copolymers

High molecular weight poly(dimethylsiloxane)/semicrystalline cycloaliphatic polyester segmented copolymers based on dimethyl-1,4-cyclohexane dicarboxylate were prepared and characterized. The copolymers were synthesized using a high trans content isomer that afforded semicrystalline morphologies. Aminopropyl-terminated poly(dimethylsiloxane) (PDMS) oligomers of controlled molecular weight were synthesized, end capped with excess diester to form a diester-terminated oligomer, and incorporated via melt transesterification step reaction copolymerization. The molecular weight of the polysiloxane and chemical composition of the copolymer were systematically varied. The polysiloxane segment was efficiently incorporated into the copolymers via an amide link and its structure was unaffected by low concentrations of titanate transesterification catalyst, as shown by control melt experiments. The homopolymer and copolymers were characterized by solution, thermal, mechanical, and surface techniques. The segmented copolymers were microphase separated as determined by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and by transmission electron microscopy (TEM). It was demonstrated that relatively short poly(dimethylsiloxane) segment lengths and compositions were required to maintain single phase melt polymerization conditions. This was, in fact, the key to the successful preparation of these materials. The copolymers derived from short poly(dimethylsiloxane) segments demonstrated good mechanical properties, melt viscosities representative of single phase polymer melts, and were easily compression molded into films. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 3495–3506, 1997