Study on Automobile Body Performance of Honeycomb Sandwich Composite Material

In order to analyze the mechanical properties of Carbon/epoxy facings-Aluminum honeycomb sandwich structure, we simulated panels of different layers and core thickness using ABAQUS finite element analysis program. And three-point bending tests and shear tests were made on the same panels using electronic universal testing machine. In addition, we also made the same three-point bending tests on steel tubes to get a comparison with honeycomb sandwich panels. It could be seen that, the simulated results were basically identified with experimental results. The results indicated that core thickness played an important role in the panels’ bulking modulus, and number of carbon fiber layers decided the shear strength. As a whole, honeycomb sandwich structure was suitable for use in the car body with good mechanical properties under premise of lighter.