Synthesis of poly(vinyl butyral)s in homogeneous phase and their thermal properties

The condensation reaction of butyraldehyde (BA) with poly(vinyl alcohol) (PVA) to give poly(vinyl butyral) (PVB) was studied in detail using N-methyl-2-pyrrolidone (NMP) as solvent for PVA and PVBs. PVBs having various degrees of acetalization were obtained. The acetalization reaction under a variety of conditions gave at best a polymer with 97% acetalization. The extent of modification and the structure of the polymer, i.e., the ratio of acetal units from meso and racemic dyads of PVA, were determined by 1H-NMR. The acetalization degree was reflected in the solubility of PVB; all products were soluble in NMP. PVBs were characterized by IR spectroscopy and 1H and 13C-NMR. The glass transition temperatures of PVBs, determined by DSC, increased as vinyl alcohol units increased and displayed a positive departure from linearity. Thermal degradation of PVBs was studied using differential thermal analysis (DTA) and thermogravimetry (TGA) under dynamic conditions in nitrogen. The content of hydroxyl groups had an effect on the thermal stability of PVBs; the thermal stability of PVBs decreased as vinyl alcohol units increased. The apparent activation energy of the decomposition was determined by the Kissinger and Flynn–Wall methods, which agree well. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5007–5017, 2006