Experimental Investigation on Metallic Droplet Behavior in Molten BOF Slag

In order to better understand the metallic droplet behavior during a slag treatment process, a physical modeling based on the similarity principle was performed in a transparent scaled-down vessel at room temperature. Paraffin oil, 20 wt pct copper sulfate solution, and compressed air were used to simulate the molten slag, metallic droplet, and carrier gas, respectively. The droplets injected into paraffin oil during the experiment were captured by a high speed camera and were analyzed by Image Pro Plus software to obtain the droplet size distribution. The critical droplet size in the physical modeling and slag treatment process is quantitatively correlated. The results show that droplet breakage phenomenon is dominant over its coalescence in the current industrial practice, and droplet breakage is enhanced with increasing gas flow rate and/or lance depth. No significant effect of the nozzle configuration was found on the droplet breakage and coalescence. The droplet size distribution varies with the lance position. Gas flow rate and lance depth are the most important factors for droplet breakage, the extent of which can be reduced through a proper selection of the operational conditions. A linear relationship between the droplet size and the input energy flux is obtained.