Numerical Analysis of a Molten Carbonate Fuel Cell Stack in Emergency Scenarios

Molten carbonate fuel cells (MCFCs) offer several advantages that are attracting an increasingly intense research and development effort. Recent advances include improved materials and fabrication techniques as well as new designs, flow configurations, and applications. Several factors are holding back large-scale implementation of fuel cells, though, especially in distributed energy generation, a major one being their long response time to changing parameters. Alternative mathematical models of the molten carbonate fuel cell stack have been developed over the last decade. This study investigates a generic molten carbonate fuel cell stack with a nominal power output of 1 kWel. As daily, weekly, and monthly variations in the electrical power load are expected, there is a need to develop numerical tools to predict the unit’s performance with high accuracy. Hence, a fully physical dynamic model of an MCFC stack was developed and implemented in aspen hysys 10 modeling software to enable a predictive analysis of the dynamic response. The presented model exhibits high accuracy and accounts for thermal and electrochemical processes and parameters. The authors present a numerical analysis of an MCFC stack in emergency scenarios. Further functionality of the model, which was validated using real operational data, is discussed.