Numerical Simulation of Distribution Characteristics of Electromagnetic Field for Round Billet with Mold Electromagnetic Stirring

A three-dimensional mathematical model of mold electromagnetic stirring (M-EMS) for round billet was established. Based on Maxwell’s equations, the distribution of electromagnetic field was solved by ANSYS software. Different process parameters’ influence on magnetic flux density and electromagnetic force (EMF) was studied. The results show that the magnetic flux density reaches the maximum at the stirrer center in the axis direction and increases with the increasing distance from the circle center on the cross section of the stirrer center. The tangential EMF is symmetric about the circle center and reaches the maximum at the edge of round billet. Both the magnetic flux density and the tangential EMF increase with the increasing current intensity. With the increasing current frequency, the magnetic flux density decreases, while the tangential EMF increases in the applied range of current frequency for M-EMS.