Pickering emulsion mediated crystallization of hierarchical zeolite SSZ-13 with enhanced NH3 selective catalytic reduction performance

Generation of hierarchical zeolites is an effective way to enhance their diffusion-dependent catalytic properties. The fabrication of hierarchical zeolites with enhanced diffusion property, high hydrothermal stability, strong acidity in an inexpensive, facile and efficient way is particularly daunting. Here, a simple synthesis of hierarchical SSZ-13 zeolite in a biphasic water/toluene media under tumbling assisted by organosilane, i.e., trimethoxy[3-(phenylamino)propyl]silane, is proposed. The obtained material with tunable Si/Al from 10 to 30 consists of assembled crystallites of 20–30 nm that construct a hierarchical architecture with mesopores of ca. 7 nm opening to the external facets, and has low defect concentration and preserved strong acidity. Crystallization mechanism is disclosed to obey a non-classic attachment growth of nano building blocks mediated by Pickering emulsion, as organosilane modification changes their surface to be hydrophobic. Such a crystallization pathway has accelerated nucleation process and suppressed the growth of SSZ-13 crystals to micron size. Cu exchanged hierarchical SSZ-13 outperforms the standard sample in typical NH3-SCR process in both low and high temperature regimes as a result of enhanced diffusion property, as well as low defect concentrations. The synthesis is a cost-effective method for the generation of hierarchical zeolites mediated by the presence of a liquid/liquid interface, and could inspire more such explorations.