The relationship of liquid level and subcool between injector and producer during SAGD process

Recently, steam assisted gravity drainage (SAGD) has been widely adopted in thermal recovery for heavy oil. However, challenges remain in SAGD development: the close distance between injector and producer makes it easy to cause steam breakthrough, which means lower thermal efficiency as well as higher investment. It is generally acknowledged that there is a liquid level existing between the injector and producer, a reasonable liquid level could prevent steam from being produced directly. The existence of liquid level generates a temperature difference between two wells, i.e., subcool. Subcool has generally been used to describe liquid level in practice and in many researches, yet it is inaccurate. In order to characterize the liquid level precisely, it is necessary to fully clarify the relationship among subcool, liquid level and pressure difference between injector and producer. By analyzing the features of subcool and pressure difference shown in SAGD experiments, it is found that the value of subcool may be not directly relevant with the distance between injector and producer, considering the huge difference between experiments and the measured data from actual oilfield. Correspondingly, liquid level is supposed to be treated as a dimensionless variable, to be specific, named as dimensionless liquid level, defined as liquid level divided by the distance between two wells. Afterwards, over 40 cases of CMG numerical simulations are run to investigate the liquid levels with different injector-producer distances and different subcools. Based on the analysis of simulation results, the dimensionless liquid level increases with subcool, while for a given subcool, dimensionless liquid level is inversely proportional to pressure difference between injector and producer. Accordingly, liquid level could be accurately controlled under a given subcool and pressure gradient, which is applicable and be of great significance for the SAGD operation on the field.