A Compressible Porous Media Model to Estimate Fluid Leak Through a Metal–Elastomer Interface

Flow of fluids through porous media such as soil, rocks, bones, wood and concrete has been an area of interest for engineering communities that deal with porous materials. The tools developed to describe flow through porous regions are generally applied to bulk materials with single composition. In this paper, however, we demonstrate their applicability to an interface of any two contacting surfaces particularly those of the elastomer and metal in the context of sealing applications. We propose a relationship to account for change in the permeability and the thickness of the seal interface with contact pressure at the interface and fluid pressure of fluid flowing through the interface. We hence develop a porous-media-based model to describe leak of gas through metal–elastomer interface. We validate the model using nitrogen gas leak experimental data for different elastomer–metal interfaces.