Composite fabrication and characterization of crosslinked polyaniline/Pterocladia capillacea-activated carbon for adsorption of direct blue-86 dye from water

The fabrication of crosslinked polyaniline/Pterocladia capillacea-activated carbon composite (CrossPANI/P-AC) at different ratios (1:0, 1:0.2, 1:0.6, and 1:1) was studied. CrossPANI/P-AC composites were fabricated by the in situ polymerization of aniline using hydrogen chloride as an acidic dopant, and ammonium persulfate as initiator, while Pterocladia capillacea-activated carbon was synthesized by the chemical activation method and incorporated into the polymer matrix. The samples were characterized by the terms such as Fourier transform infrared (FTIR) spectroscopy, Brunauer–Emmett–Teller, X-ray diffraction (XRD), thermogravimetric analysis, scanning electron microscopy, and energy-dispersive X-ray spectroscopy (EDX). FTIR spectroscopy showed the main characteristic peak positions of CrossPANI/P-AC; XRD showed low crystallinity of CrossPANI/P-AC. A high specific surface area for CrossPANI/P-AC was achieved at a ratio of 1:0.2 where Brunauer–Emmett–Teller surface area, total pore volume, and mean pore diameter values were 166.10 m2/g, 0.0141 cm3/g, and 3.40 nm, respectively. The capability of CrossPANI/P-AC (1:0.2) composite as adsorbent for Direct blue-86 (DB-86) dye from aqueous solution was investigated. The impact of initial dye concentration, temperature, pH, and contact time on the DB-86 dye adsorption from its water solution was examined. The equilibrium adsorption data were well represented by the Langmuir isotherm achieving maximum monolayer capacity (Qm) of 163.93 mg/g at a dose of 0.5 g/L. In contrast, the kinetic adsorption data were well fit by the pseudo-second-order model. Thermodynamic analysis demonstrated that DB-86 dye adsorption occurs spontaneously, endothermically, and physically in nature. The results demonstrated that these composites effectively removed DB-86 dye from aqueous solutions and could be recycled. Graphical abstract