Briquetting of Coal Fines and Sawdust – Effect of Particle-Size Distribution

The coal industry usually discards fine-size (−150 microns) coal because of its high-moisture content and handling problems. One avenue for utilization is to either pelletize or briquette this material. However, industry has not adopted this route due in large part to significant drying and binder costs. In an effort to reduce these costs, compacting and briquetting studies were conducted to determine the effect of combining a coarse (1.18 × 0.15 mm) spiral separator product with a fine coal flotation product (−150 microns), with and without adding sawdust. Maximizing the packing density of the coal and wood waste mixture could potentially reduce the binder requirement by minimizing the void space as well as reducing shipping costs. Accordingly, work reported here focused on evaluating the impact of the particle-size distribution of different blends of fine and coarse coal, with and without sawdust and/or binder. The modified Proctor density of compacted blends along with the porosity and compressive stre...