Development of a Flexible Wireless ECG Monitoring Device With Dry Fabric Electrodes for Wearable Applications

A flexible wireless electrocardiogram (ECG) device, integrated with fabric was fabricated for monitoring physiological signals in wearable biomedical applications. The ECG device consists of dry electrodes and a readout module. The dry electrode was fabricated by depositing multi-walled carbon nanotube (MWCNTs)/polydimethylsiloxane (PDMS) composite on a thermoplastic polyurethane (TPU) substrate with screen printed silver (Ag) layer. The readout module with wireless data transmission capability was designed and fabricated on a flexible polyimide substrate. The ECG device was attached to fabric, and its performance was investigated by measuring the ECG signals and comparing them with the results of conventional wet Ag/AgCl electrode. It was observed that the device demonstrated similar performance in terms of signal intensity and correlation when compared to the conventional wet ECG electrodes. Signal-to-noise-ratio (SNR) analysis clearly showed that the dry electrodes with an average SNR of 23.1 dB, perform better than the commercially available Ag/AgCl electrodes (SNR of 21.2 dB). In addition, the capability of the fabric based dry electrodes to measure ECG signals during the physiological activities under exercise motions was studied. This enabled understanding the effect of motion artifacts on the dry electrode response and allowed comparing the obtained ECG signals with the responses of conventional wet ECG electrodes (subjected to similar conditions). It was observed that, even though dry electrodes didn’t use any kind of adhesive gel for measuring the ECG signals, they performed very similar to conventional wet electrodes. The results obtained clearly demonstrated the feasibility of employing fabric based flexible dry ECG electrodes for continuous monitoring of ECG signals in health care applications and can potentially replace the wet electrodes.