Comparison of winglet-type vortex generators periodically deployed in a plate-fin heat exchanger – A synergy based analysis

The objective of the present investigation is to assess the performance of a plate-fin heat exchanger with an emphasis on acquiring fundamental understanding of the relation between local flow behavior and heat transfer augmentation mechanism. Numerical simulations are performed in a rectangular channel containing built-in longitudinal vortex generators on the bottom wall arranged periodically both in the streamwise and spanwise directions. Two types of vortex generators, namely, rectangular winglet pair (RWP) and delta-winglet pair (DWP) with two different flow arrangements, common-flow-up (CFU) and common-flow-down (CFD) have been explored to assess the influence of shape and flow arrangements on heat transfer enhancement. The basic mechanisms of flow structure and heat transfer characteristics have been examined with the help of secondary velocity vectors, streamlines, and temperature contours. Additionally, the mechanism of the local heat transfer augmentation has been explained using a novel concept called the field synergy principle. The performance of the vortex generators has been compared based on integral quantities such as Nusselt number, pressure loss, performance evaluation factor and domain averaged synergy angle. The computations reveal enhanced mixing of fluid between the wall layer and the core due to strong secondary flows produced by vortex generators. The performance analysis indicates that the RWP is more effective in terms of heat transfer enhancement as compared to DWP. The field synergy analysis has shown that the sites with higher Nusselt number are associated with smaller synergy angle or better coordination between the velocity vector and the temperature gradient.