Power loss in grease lubricated ball bearings

The authors theoretically investigated and then validated the power loss generated both by sliding and rolling in a modified thrust ball bearing with 3 balls operating at low axial load and grease lubrication. Based on ball forces and moment equilibrium, it has been determined the tangential forces on contact ellipses. The hydrodynamic rolling friction forces have been determined by using Biboulet & Houpert’s methodology considering base oil viscosity of the grease. Total power loss has been obtained as a sum of two components: power loss generated by sliding and power loss generated by rolling. Also, total friction torque has been theoretically determined and, as an alternative method, the total power loss has been calculated as a product between total friction torque and angular speed. Finally, based on previously experimental results, the power loss has been validated as the product between experimentally total friction torque and angular speed. A good correlation between the power losses determined by all three methods for 100, 200, 300 and 400 rpm have been obtained.