Nano-Porous Electro-Catalyst with Textured Surface Active Pd-Pt Islands for Efficient Methanol Tolerant Oxygen Reduction Reaction

Herein, we report a simple and elegant aqueous synthesis of Pd100-xPtx (x=5, 10, 15 and 20) nano-porous structures (NPoS) derived from Pd100-xMn2x (x=5, 10, 15 and 20) nano-alloys. Pd100-xPtx/C NPoS exhibit enhanced oxygen reduction reaction (ORR) activity along with higher retention of figure of merit in the presence of methanol compared to HiSPEC Pt/C catalyst. The ORR mass and specific activity values of Pd100-xPtx/C NPoS are high and exceed the U.S. department of energy (DOE) 2017–2020 targets. The enhanced methanol tolerance and ORR activity of Pd100-xPtx/C NPoS is attributed to their unique surface active Pd−Pt islands on nano-porous Pd. Direct methanol fuel cell performance studies employed using Pd85Pt15/C NPoS as cathode material (0.4 mgPt/cm2) and HiSPEC PtRu/C NPs as anode material (0.2 mgPt/cm2) shows improved direct methanol fuel cell (DMFC) single cell activity at low Pt loading and the results are presented.