Enhanced piezoelectric response of (Ba,Ca)(Ti, Zr)O3 ceramics by super large grain size and construction of phase boundary

Ba0.85Ca0.15Zr0.1Ti0.9O3 (BCZT) ceramics with super large grain size (>50 μm) have been successfully fabricated by sol-gel method. The effects of pH value of precursor solution on microstructure, electric properties and fatigue behavior were systematically studied. BCZT ceramics with super large grain size (35–55 μm) were prepared by BCZT powders with large particle size (136–221 nm) by controlling the pH value. The grain size and densification of BCZT ceramics decrease with the increase of pH value of precursor solution. XRD results indicate that there is the coexistence of rhombohedral and tetragonal phase in BCZT ceramics synthesized by precursor solution with a pH of 3 and are the coexistence of orthorhombic and tetragonal phase in BCZT ceramics synthesized by precursor solution with a pH of 5 and 7. BCZT ceramics shows obvious diffuse ferroelectric-paraelectric phase transition characteristic and the diffuseness behavior enhances as the pH value increases. The remnant polarization and coercive electric field of BCZT ceramics reduce with the decreased grain size caused by the increase of pH value. The excellent piezoelectric properties (d33 = 585.6 pC/N and d33∗ = 898 pm/V) of BCZT ceramics have been obtained by super large grain size and the construction of phase boundary of tetragonal phase and orthorhombic phase. Furthermore, BCZT ceramics with large grain size still has high fatigue resistance to bipolar electric cycling.