Well Integrity Assessment of a 68 year old Well at a CO2 Injection Project

As part of the United States Department of Energy (DOE) National Energy Technology Laboratory (NETL) sponsored project, The Quantification of Wellbore Leakage Risk Using Non-destructive Borehole Logging Techniques, the construction and integrity of a 68 year old well was studied. This study builds upon previous work examining the integrity of existing wells through shale formations. The objective of this study was to measure well integrity through potential caprocks and aid in understanding the potential leakage risk posed by old wells that intersect CO2 injection projects. The well was originally completed as a production well in the Gulf Coast region in 1945 and then plugged and abandoned in 1969. The well was re-entered and re-completed as an observation well for a CO2 injection project in 2008. It was replugged and abandoned after completing its observation role in 2013. For this study the well was logged using cement bond log and ultrasonic mapping tools, tested and sampled using a dynamic tester, and cored using a sidewall coring tool. The age of this well makes it the oldest well to be studied in this manner and this is the first well to be studied this way in the region. The results of the study indicate that much of the material behind the casing is unconsolidated cement. Logging results in many places in the well show poor isolation potential and indicate a microannulus. The logs also indicate removal of material during hydraulic testing which was confirmed by laboratory analysis. Of the six cores collected, four consisted of unconsolidated, soft, cement or rock, one consisted of heavily altered cement, and one consisted of slightly altered cement. The results of study are an interesting contrast to earlier field studies because they show an old well that lacked integrity at most of the test and sample points. However, the logging and a core sample in the squeezed zone indicate that there was zonal isolation between the injection and monitoring zones. The logging and mapping data along with the analysis of the “core” material collected provide insight into the potential leakage pathways within the well.