3D FINITE ELEMENT ANALYSIS OF THE TILLAGE AND STRAW CUTTING PERFORMANCE OF A CURVED-EDGED TOOTHED DISC

The management of crop residues together with compacted soil under intensive farming systems requires highly efficient and well-adapted tools. The performance assessment of such tools requires proper definition of their technical designs as well as the tool-induced soil-straw dynamic interactions. Few studies have characterized the performance of toothed discs based on their design considerations and mechanical responses. This study evaluated the tillage forces, structural strength, straw-cutting performance, and tillage-depth uniformity of a curved-edged toothed disc in comparison to a straight-edged toothed disc. The design of the curved-toothed disc was inspired by the arc-shaped structure of the mole-rat's claw. 3D finite element analysis (FEA) was used to simulate the discs’ interactions with soil and straw. Field experiments were conducted to validate the FEA results. It was revealed that the curved disc reduced the tillage forces by up to 22.8%, and significantly reduced the stresses on the tool. The disc also achieved uniform tillage depths and improved the straw-cutting efficacy by up to 26.31%. Bionic curved cutting-profiles on toothed discs thus provide a structurally enhanced, energy-efficient option for effectively managing crop residues and improving seeding performance in no-till conservation farming.