From mesophilic to moderate thermophilic populations in an industrial heap bioleaching process

A comprehensive monitoring program by culturing and molecular techniques, physicochemical analysis plus the record of the operational conditions have been performed at an industrial bioleaching process for run-of-mine (ROM) material at Escondida mine since 2006. The data collected have been systematized in a data base to allow further analysis for advancing the understanding of commercial bioheap applications. The microbial succession during a heap bioleaching cycle has been formerly described by means of the analysis of the data obtained from the first lift of the industrial process. Data visualization techniques were used to analyze the information and to find patterns in the data. When only the first and second floor of the heap was operative, the mesophile population, Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans, was predominant in the microbial community. After the start of the third lift operation, a relevant change in the abundance of the moderate thermophile population was evident. Leptospirillum ferriphilum (optimum temperature 35-39°C) and Sulfobacillus thermosulfidooxidans (optimum temperature 45-50°C) became the most abundant microorganism. In addition, the specific iron oxidation activity showed by the moderate thermophilic dominated community is higher than the mesophilic dominated one. A patched distribution of Sulfolobus allowed us to infer the temporal occurrence of small niches with temperature over 50°C inside the heap. The temperature turned out to be a key factor driving the dynamic of the microbial community mainly after the start of the third lift. That shift had a relevant impact on the metallurgical performance of the industrial process.