The sealing of fixed joints

The article is devoted to the study of the seals of fixed joints. The mechanisms of leakage occurrence at different values of roughness and pressure on the joint surfaces are considered taking into account the real contact area. The estimation of deformations and forces in the contact zone was carried out taking into account the profile of surfaces, limit deviations of shape and location of surfaces, as well as physical and mechanical properties of materials of the sealed joint. The obtained theoretical dependence allows to evaluate the tightness of the fixed connection depending on the main parameters of the seal roughness, manufacturing errors and the location of the interfaces, their physical and mechanical properties and characteristics of sealed liquid, including differential pressure and the nominal pressure in the joint. A new law of probability density distribution is proposed, which more adequately describes the considered boundary conditions of the experiment. Relations for the probabilistic evaluation of the contact area and surface deformations taking into account the characteristics of the material are obtained. Simple engineering relations for the estimation of probability of contact of the projections and offset surfaces for the two profiles are obtained. The simulation of the process of leakage depending on these conditions is carried out. It is shown that the complete tightness of rigid joints is insufficient even with low roughness provided by the finishing methods of processing and in the absence of deviations in the shape of the joint surfaces. The comparison of experimental data with the obtained theoretical results showed that the proposed engineering dependences provide a good match with the experimental data.