Preparation of three-dimensional scaffolds by using solid freeform fabrication and feasibility study of the scaffolds

To adapt biomaterials for solid freeform fabrication (SFF), methoxy polyethylene glycol (MPEG)-(PLLA-co-PCL) (LxCy) block copolymers were prepared using MPEG as the initiator to precisely control the molecular weight of PLLA and PCL. The LxCy block copolymers were designed such that the PLLA and PCL content varied and their molecular weights were within 200–1000 kDa. The cylindrical LxCy scaffolds were prepared by using LxCy block copolymers in SFF. The feasibility of using LxCy block copolymers was examined in terms of flowability from the micronozzle and solidification at room temperature after scaffold printing. The flowability and solidification of LxCy block copolymers mainly depend on the proportions of PLLA and PCL. Fabrication of the cylindrical LxCy scaffolds by using SFF was rapid and showed high reproducibility. In in vivo implantation, the cylindrical LxCy scaffolds exhibited biocompatibility and gradual biodegradation on a 16 week timescale. Immunohistochemical characterization showed that the in vivo LxCy scaffolds elicit only a modest inflammatory response. Taken together, these results show that LxCy block copolymers may serve as suitable biomaterials for the fabrication of well-defined three-dimensional scaffolds by using SFF.