New alternatives to single‐use plastics: Starch and chitosan‐ graft ‐polydimethylsiloxane‐coated paper for water‐ and oil‐resistant applications

An increase in the environmental and health concerns over fluorochemical‐based, wax‐based, and extrusion‐based paper coatings has led to a growing interest in bio‐based, biodegradable, and repulpable alternatives to obtain water‐ and oil‐repellent coatings. Reported herein is a fluorine‐free, plastic‐free, and cost‐effective water and grease resistant paper coating approach that utilizes blends of corn‐starch (S) and a novel chitosan‐graft‐polydimethylsiloxane (CP) copolymer. The hydrophobic and oleophobic performance of the S/CP‐coated paper was evaluated by varying the ratio of S and CP in the overall blend. The S/CP‐coated papers were observed to have low cobb60 values (water absorptivity) of 13 ± 0.9 g m−2 and an excellent kit rating (oil resistance) of 12/12. The S/CP‐coated paper substrate surface profile was analyzed via scanning electron microscopy (SEM). The repulpability of the coated paper is also demonstrated by washing the coating materials from the paper and recovering the pulp.