Why Do Weak-Binding M-N-C Single-Atom Catalysts Still Possess Anomalously High Oxygen Reduction Activity in Alkaline Media?

Single-atom catalysts (SACs) with metal-nitrogen-carbon (M-N-C) structures are promising candidates for oxygen reduction reactions (ORR). Based on the adsorption strength, theory predicts that an optimal catalyst should possess moderate binding strength (e.g., M=Fe/Co). However, the considerable ORR activity observed from weak-binding M-N-C catalysts (M=Ni/Cu/Zn) in alkaline electrolytes contradicts theoretical prediction, challenging the well-established Sabatier principle and urging for identifying new underlying mechanisms. This study reveals a new bridge-adsorbed oxygen mechanism in weak-binding SACs by incorporating a pH-field coupled microkinetic model and experiments. We found that the O* favours bridge adsorption in weak-binding SACs that differs significantly from the typical atop-O* in terms of scaling relations, electric field responses, and solvation effects. These variations further impact the pH dependence and the kinetic barriers of HOO* activation, for which a unified scaling relation model with kinetics incorporated has been developed. This new model shows improved alignment with experimental data, offering a design principle for high-performance SACs by leveraging weak-binding atoms to modify reaction pathways, potentially advancing SAC development for ORR and beyond.
Comment: 27 pages, 5 figures