Synthesis and characterization of Borassus flabellifer flower waste-generated cellulose fillers reinforced PMC composites for lightweight applications

Abstract The development of eco-friendly materials is a challenging one in the research field. Natural fibers are more accessible, biodegradable, inexpensive, and less dense. They offer fewer health risks and are eco-friendly compared to synthetic fibers. Natural fiber-reinforced polymer composites are new, eco-friendly materials with excellent mechanical and practical applications. Adding biofillers to composites improves strength and will replace synthetic materials. Utilizing cellulose as a filler for a natural starch matrix is an effective way to reduce the environmental impact of non-biodegradable materials. This study covers the influence of natural Borassus flabellifer flower microcrystalline cellulose (BFF MCC) fillers on banana fiber-reinforced polymer matrix composites. Fourier-transform infrared spectroscopic peaks at 2357, 1730, and 1245 cm-1 were absent. This indicates that the amorphous proportion of banana fiber mat/BFF MCC-reinforced hybrid composites decreased. At 1% BFF MCC, thermogravimetric examination revealed an increase in the peak temperature of maximum degradation (389.6 °C). The hybrid banana composite’s tensile strength (31.36 ± 4.39 to 39.83 ± 3.07 MPa) and flexural strength (71.05 ± 2.66 to 82.4 ± 1.66 MPa) were also improved after adding 3% BFF MCC as filler material. The primary objective is to evaluate the suitability of fiber-reinforced hybrid polymers with natural fillers for future engineering applications such as automotive parts, construction materials, 3D printing, etc. In addition, this study investigated how the reinforcement of microcrystalline cellulose can result in a material with enhanced performance as well as its mechanical characteristics (XRD, FTIR, TGA, and SEM characterization).