Buckling Analysis and Structure Improvement for the Afterburner Cylinder of an Aero-Engine

The buckling failure of the afterburner cylinder is a serious safety concern for aero-engines. To tackle this issue, the buckling simulation analysis of the afterburner cylinder was carried out by using finite element method (FEM) software to obtain the buckling mode and critical buckling loads. It was found that the afterburner cylinder was susceptible to buckling when subjected to differential pressure or the compressive force of the rear flange. Buckling would occur when the differential pressure reached 0.4 times the atmospheric pressure or when the axial compressive force on the rear flange reached 222.8 kN. Buckling was also found at the front of the cylinder under the auxiliary mount load. Additionally, under various loads on the rear flange, buckling occurred in the rear section, with the buckling mode being closely related to the load characteristics. Based on the simulation results and structural design requirements, two structural improvements were proposed, including the wall-thickening scheme and the grid reinforcement scheme. FEM simulation analysis results showed that both schemes would improve the rigidity and stability of the afterburner cylinder. For the 0.3 mm increase in the wall thickness scheme, the critical buckling load increased by 17.86% to 66.4%; for the grid reinforcement scheme, the critical buckling load increased by 169% to 619%. Therefore, the grid reinforcement scheme had a stronger anti-buckling ability and was deemed the optimal solution. The findings of this paper could provide technical support for the structural design of large-sized and thin-walled components of aero-engines.