Corrosion characteristics and mechanism of 6082/AZ31/6082 laminated metal composites in tropical marine atmospheric environments

The preparation of Al/Mg/Al laminated metal composites (LMCs) by lamination technique can well combine the good corrosion resistance of Al alloy and the lightweight characteristics of Mg alloy. In this paper, the atmospheric corrosion behavior and underlying mechanism of 6082/AZ31/6082 LMCs with and without side exposure for one year of filed exposure to the tropical marine atmospheric environment were investigated. The results showed that the corrosion rates of AZ31 and 6082 and LMC-C were 55.967, 1.167, and 0.925 g m−2·a−1, respectively. The microstructure of the Al layer on the surface of LMCs underwent a significant transformation, characterized by a noticeable grain refinement and a concomitant increase in dislocation density. Moreover, the potential disparity between the second phase (AlMnFeSi and Mg2Si) and the matrix was diminished. These findings collectively contribute to the enhanced resistance of 6082/AZ31/6082 LMCs to intergranular corrosion and pitting corrosion. However, the accelerated dissolution of the intermediate Mg layer, facilitated by the galvanic corrosion effect during field exposure of the LMCs, resulted in a 4.5-fold increase in corrosion-induced mass loss. Notably, the ultimate tensile strength of the LMCs exhibited insensitivity to field exposure duration, while their plasticity underwent a gradual decline. This comprehensive study elucidates the corrosion behavior and underlying mechanisms of 6082/AZ31/6082 LMCs subjected to a tropical marine atmospheric environment, providing valuable insights for the rational design and development of LMCs with enhanced comprehensive performance.