Dynamic precipitation and twinning-induced dynamic recrystallization in Mg–6Al–3Sn–1Zn alloy during multi-pass high-speed rolling

Ultrafine-grained microstructure was successfully obtained in Mg–6Al–3Sn–1Zn (ATZ631) alloy by multi-pass high-speed rolling (HSR) at a rolling speed of 1100 m/min and a rolling temperature of 400 °C. The grain refinement mechanism of ATZ631 alloy during HSR was investigated, which is attributed to mechanically fragmented grains and twinning-induced dynamic recrystallization (TDRX). During the initial stages of rolling, the initial coarse grains are refined by the intersection of twins. With increasing strain, the grain refinement mechanism is the typical dynamic recovery and TDRX. In general, twins are filled with a high density of dislocations and nano-sized precipitates at the dislocations, which can accelerate DRX by increasing the driving force or particle-stimulated nucleation (PSN) within the twins. Subsequently, the coarse grains are refined by forming fine DRXed grains via dislocation entanglement, dislocation rearrangement, and dislocation absorption. As the process proceeds, grain boundaries (GBs) migration is suppressed by the precipitates at the GBs of new DRXed grains. Thus, the growth of the DRXed grains can be inhibited. Finally, ultrafine-grained microstructure with an average size of ∼116 nm is obtained. Moreover, the new grains formed by TDRX exhibit random orientation during this process, indicating that the basal texture gets effectively weakened by increasing the fraction of DRXed grains. These findings bring forward the microstructural evolution during dynamic precipitation and DRX, thus providing a novel notion for improving microstructures and grain refinement in Mg alloys.