A Review on Advanced Battery Thermal Management Systems for Fast Charging in Electric Vehicles

To protect the environment and reduce dependence on fossil fuels, the world is shifting towards electric vehicles (EVs) as a sustainable solution. The development of fast charging technologies for EVs to reduce charging time and increase operating range is essential to replace traditional internal combustion engine (ICE) vehicles. Lithium-ion batteries (LIBs) are efficient energy storage systems in EVs. However, the efficiency of LIBs depends significantly on their working temperature range. However, the huge amount of heat generated during fast charging increases battery temperature uncontrollably and may lead to thermal runaway, which poses serious hazards during the operation of EVs. In addition, fast charging with high current accelerates battery aging and seriously reduces battery capacity. Therefore, an effective and advanced battery thermal management system (BTMS) is essential to ensure the performance, lifetime, and safety of LIBs, particularly under extreme charging conditions. In this perspective, the current review presents the state-of-the-art thermal management strategies for LIBs during fast charging. The serious thermal problems owing to heat generated during fast charging and its impacts on LIBs are discussed. The core part of this review presents advanced cooling strategies such as indirect liquid cooling, immersion cooling, and hybrid cooling for the thermal management of batteries during fast charging based on recently published research studies in the period of 2019–2024 (5 years). Finally, the key findings and potential directions for next-generation BTMSs toward fast charging are proposed. This review offers an in-depth analysis by providing recommendations and potential solutions to develop reliable and efficient BTMSs for LIBs during fast charging.