Study on pumping wear characteristics of concrete pipeline based on CFD-DEM coupling

Abstract Concrete pumping, integral to building construction, governs pipeline durability and overall construction efficiency. This study advances the traditional methods by employing the CFD-DEM coupling technique, a pioneering approach that integrates the irregular shape of coarse aggregates, capturing the intricacies of concrete pumping in pipelines. Beyond identifying primary wear areas and quantifying wear magnitudes, this research unveils a quadratic progression in average wear over time. The most pronounced wear appears in the pipeline’s bent sections. Notably, pumping speed, more influential than aggregate volume fraction, is pivotal to pipeline wear. Minimized speeds increase blockage risks, notably at elbows, while augmented speeds intensify wear. An optimal speed range between 2 and 3 m/s is deduced. Additionally, as the aggregate volume fraction surges, wear amplifies and blockages frequent. Hence, an aggregate volume fraction between 15 and 20% emerges as the recommendation.