The Aerodynamics of New Design Soccer Balls Using a Three-Dimensional Printer

Eight balls were manufactured with a 3D printer to resemble various types of 32-panel soccer balls. One ball was completely smooth, whereas the other seven possessed various dimple patterns on their surface panels. Seam width and seam depth were also varied. Wind-tunnel experiments were performed to extract aerodynamic coefficients, and also to determine the critical Reynolds number for each manufactured ball. A new surface roughness parameter is introduced, and a fitting formula is presented, which allows for the prediction of the critical Reynolds number if the new parameter is known.