Composite Collectors for the Flotation of Refractory Alkaline Rock-Type Rare-Earth Ores

Alkaline rock-type rare-earth (RE) ores have significant utilisation value. However, the exploitation of such resources faces great challenges owing to the complex mineral and element assemblages. Composite collectors exhibit excellent performances, which may provide solutions to the flotation problem of alkaline rock-type RE ores. Therefore, 16 collectors typically used in RE ores flotation were selected. Flotation tests were performed to identify collectors with high selectivity and collection ability for RE minerals, then nine composite collectors were prepared by combining the satisfactory collectors. The flotation performances of single and composite collectors for RE minerals were examined, and the composite collector FA301 with different carbon chain lengths was identified as the best one. When FA301 was applied in optimal conditions of slurry temperature, grinding size, collector and inhibitor dosage, RE concentrate yield of 6.29%, REO grade of 32.013%, and recovery of 59.02% were achieved. According to the results of the zeta potential, FTIR, and XPS test, the functional groups (dominated by carboxyl groups) in FA301 chemically adsorbed onto the main active sites (La, Ce, Y, etc.) on the surface of RE minerals. The findings can provide scientific basis for the development of efficient collectors to facilitate the exploitation of RE resources.