Experimental study on impact coupling characteristics of high-pressure accumulator for unconstant-pressurized chamber rock drills

In order to improve the efficiency of unconstant-pressurized chamber rock drills in large-hole and hard-rock conditions, the coupling characteristics of high-pressure accumulator and the impact system were analyzed. The multi-parameter mechanism experiment was designed. Piston displacement, oil return flow, main input-oil, and internal chamber pressure were obtained. Combining the structural characteristics and working principles of rock drills, the experiment-based accumulator volume calculation methods was proposed. According to the phase plane analysis of the accumulator diaphragm and the time series analysis of impact performance parameters, which indicate that the high-pressure accumulator and impact system have typical non-contact nonlinear structures. The dynamic performances also present complex nonlinear characteristics. With the increase of gas pre-charge pressure, the bifurcation points were developed from period-one motions to period-two motions, the coupling degree of flow coupling between the accumulator and the impact piston was gradually enhanced, and the impact performance was gradually improved. With the formation of the period-one motions and the increase of bifurcation strength, the diaphragm became more susceptible to fatigue damage. The optimum choice of high-pressure accumulator gas pre-charge pressure is 80–90 bar, which provides a reference for the application and parameter setting of high-pressure accumulators in unconstant-pressurized chamber rock drills.