The use of numerical simulation to determine the coal combustion efficiency in the A-USC boiler

In this paper, numerical simulation of coal combustion in the invert furnace of a boiler for a 500 MW power unit designed to operate on advanced ultra-supercritical steam parameters (A-USC) is performed. The use of A-USC technology makes it possible to reduce fuel costs for electricity production compared to steam turbine units of previous generations. Also it influences to reduce the level of emissions of harmful substances into the atmosphere. Modeling of the invert furnace at the nominal boiler load was carried out for the developed direct-flow burners and nozzles arrangement of burning coal. After numerical simulation the results were obtained and made it possible to analyze the furnace aerodynamics and the temperature distribution inside the furnace volume. The calculation of the indicators of efficiency and environmental friendliness was carried out and their values appeared smaller than regulatory permissions, which allows us to recommend the developed burners arrangement scheme for its use in invert furnaces. The furnace operation simulation at reduced loads of 70% and 50% was carried out and the results showed the reliability of the developed combustion scheme.