A Fatigue Reliability Assessment for Rail Tension Clamps Based on Field Measurement Data

Tension clamps play an important role in maintaining the track gauge by fixing the rails to the sleepers. Damage to the tension clamps was observed on an urban railway. The cause of the fracturing of the tension clamps was identified and reliability analyses on the fatigue failure of the tension clamps were performed. The stress ranges were estimated by measuring the strain at the locations where most of the fractures occurred during train operation. Afterward, a statistical model of the stress ranges was developed using the measured data. The statistical parameters of the stress ranges for the reliability analysis were estimated based on the field measurement data. The reliability indexes were calculated for the inner and outer rails and for the inside and outside track gauges of each rail. The variations of the reliability index for the years in service and the number of cycles were investigated. The results of the reliability analyses showed a consistency with the field observations.