Treatment of waste sulfuric acid copper electrolyte

The aim of this paper was to investigate the possibility of using the copper anodes with high nickel content for electrolytic treatment of waste sulfuric acid copper electrolyte. Nickel content in each anode was about 10 wt. %. Lead, antimony, and tin content was within the limits ranged from 0.1 to 1.4 wt. %. Copper mass content in anodes was in the range from 86 to 90 wt. %, and was mathematical deference to 100 wt. %. Electrolytic processing was done in galvanostatic conditions at the current density of 250 A/m2, electrolyte temperature of 63 ± 2 ° C, duration of each test of 72 h. The mass of each anode was about 7 kg. The waste sulfuric acid electrolyte with concentration of 30 g dm3 Cu2+ ions and 225 g/dm3 SO4 2- ions was used as the working solution. Changing the anode mass, changing the content of copper and nickel ions in the working solution and the mass of obtained cathode deposit were the subject of discussion in this paper. The difference in weight of anode at the beginning and end of the process confirmed that the anodes are dissolved during the process. A significant reduction of Cu2+ ions concentration was achieved as well as an increase in concentration of Ni2+ ions in the working solution. Mass of cathode deposit, obtained during electrolytic refining of anode with the smallest impurity content, was greater than the mass of dissolved correspondent anode for about 2%. Mass of cathode deposit, obtained by refining the anode with the content of Pb + Sn + Sb from 1.5 to 3.5 wt. %, was less than the mass of dissolved correspondent anode by about 2 %.