Elimination of elemental segregation by high-speed laser remelting for ultra-high-speed laser cladding Inconel 625 coatings

Ultra-high-speed laser cladding (UHSLC) is an effective way to deposit Inconel 625 coatings on 27SiMn steel to prolong its service life. However, elemental segregation in the Inconel 625 coatings is serious and high-speed laser remelting (HSLR) was investigated in order to tackle the issue. The HSLR treatment was also found to reduce the surface roughness of UHSLC Inconel 625 laser cladding significantly, while enhancing their wear resistance. Furthermore, finite element simulation suggests that a higher remelting power may result in a better melt pool fluidity and a more uniform composition distribution.