Evaluating DIY air cleaner variability and potential for post-construction emission of aromatic VOCs during wildfire events

While do-it-yourself (DIY) air cleaners such as the Corsi-Rosenthal Box (CR Box) are an increasingly popular choice for low-cost, accessible air cleaning during a wildfire event, construction and performance variability remains a concern. Using the same set of instructions, materials, and location of assembly, seven CR Boxes are constructed by individuals with no prior DIY air cleaner experience and clean air delivery rates (CADRs) are experimentally determined for each of the devices. Against a challenge aerosol consisting of fresh smoke generated via pine needle combustion, average number-based, PM2.5 CR Box CADRs range from 313–396 m3/h (relative standard deviation = 7.6 %). Over this modest range of observed variability, constructed units outperform many higher-cost commercial air cleaners. A review of the literature demonstrates that across studies, substantial CADR variability is observed (285–1448 m3/h); differences in materials (including filter type) used during air cleaner construction, challenge aerosols tested, and evaluation protocol are major contributors to variability. To evaluate the potential for exposure to aromatic volatile organic compounds (VOCs) from CR Box materials, we place three devices in a large chamber for 24–72 hours immediately following construction. Toluene and C8 aromatics (ethylbenzene and xylenes) are emitted at 2289 and 89 μg/h, respectively, with emission rates decreasing by 94 % and 82 % after 12 hours. Using experimentally determined PM2.5 CADRs and VOC emission rates, a hypothetical wildfire event impacting the bedroom of a home is modeled at four outdoor air exchange rates (AERs) to assess tradeoffs between building airtightness, particle removal effectiveness, and VOC off-gassing from a newly built CR Box. PM2.5 effectiveness ranges from 0.88 to 0.95, depending on AER (0.1–1 h−1). While modeled maximum VOC concentrations remain orders of magnitude below short-term permissible exposure limits at all AERs considered, modeled and observed VOC dynamics imply that an off-gassing period of ∼6–12 hours would avoid episodic emission of VOCs at rates that may cause accumulation in excess of the lower-limit of toluene odor threshold estimates.