The effect of geometry on fretting fatigue test results in Al7075-t651 specimens with cylindrical contact

Fretting fatigue is a material damage phenomenon that produces damage on the contact surface, such as wear and surface cracks that can grow through the specimen. It is possible to reproduce the phenomenon in a laboratory using different geometries. In the absence of a common guide, this work studies the effect of different geometries of specimens and contact pairs on the fretting fatigue behaviour. This paper compares the results of a fretting fatigue test campaign made with cylindrical contact pairs made of AL7075-T651 alloy. In addition, 3D numerical models are developed to analyse the stress/strain fields and asses the total life. According to the experimental and numerical results, the differences of total life obtained between the geometries considered are negligible.