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It is well-established that the honeycomb sandwich composite structures are easily prone to damage under low-energy impact. Consequently, it would lead to a dramatic decrease in structural load-bearing capacity and a threat to overall safety. Both experimental and numerical simulations are carried out to investigate the impact damage behavior of honeycomb sandwich composite specimens. The damage mode, damage parameters, and contact force-time curves of three types of panel materials with T300, T700, and T800 are obtained under different impact energies of 10 J, 20 J, and 40 J by the drop-weight impact experiment. Moreover, digital image correlation (DIC) tests are used to measure the deformation and strain of the lower panel. The experimental results reveal that the degree of damage increases with increasing impact energy. Particularly, the T300 panel specimen exhibits visible fiber fracture when subjected to an impact energy of 40 J. The impact process involves matrix cracking, fiber fracture, and delamination of the upper panel occurring first, followed by immediate crush damage to the honeycomb core and, finally, slight fiber damage to the lower panel. Due to its higher strength, the T800 panel specimen exhibits the highest damage resistance compared to the T700 and T300 panel specimens. To consider the microscopic failure criteria and various types of contact during the impact process, a finite element model of honeycomb sandwich composites is established, and numerical simulation analysis of low-energy impact is performed to determine the damage mode, damage size, and contact-force curves. Comparative analysis demonstrates good agreement between the simulation and experimental results. The findings of this study provide valuable technical support for the widespread application of honeycomb sandwich composites in the aviation field.

The buckling failure of the afterburner cylinder is a serious safety concern for aero-engines. To tackle this issue, the buckling simulation analysis of the afterburner cylinder was carried out by using finite element method (FEM) software to obtain the buckling mode and critical buckling loads. It was found that the afterburner cylinder was susceptible to buckling when subjected to differential pressure or the compressive force of the rear flange. Buckling would occur when the differential pressure reached 0.4 times the atmospheric pressure or when the axial compressive force on the rear flange reached 222.8 kN. Buckling was also found at the front of the cylinder under the auxiliary mount load. Additionally, under various loads on the rear flange, buckling occurred in the rear section, with the buckling mode being closely related to the load characteristics. Based on the simulation results and structural design requirements, two structural improvements were proposed, including the wall-thickening scheme and the grid reinforcement scheme. FEM simulation analysis results showed that both schemes would improve the rigidity and stability of the afterburner cylinder. For the 0.3 mm increase in the wall thickness scheme, the critical buckling load increased by 17.86% to 66.4%; for the grid reinforcement scheme, the critical buckling load increased by 169% to 619%. Therefore, the grid reinforcement scheme had a stronger anti-buckling ability and was deemed the optimal solution. The findings of this paper could provide technical support for the structural design of large-sized and thin-walled components of aero-engines.