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This article reveals the flux leakage design and modeling principle of a flux leakage controllable permanent magnet (FLC-PM) machine by considering driving cycles. The key is to obtain the relationship between flux leakage characteristics and multiple operating conditions. Based on the flux leakage controllable concept, an FLC-PM machine with an artfully designed flux leakage region is proposed. The design principle of the machine is investigated by analyzing the magnetic circuit of the machine in multiple operating conditions. The flux leakage factor is introduced to characterize the variable magnetic field in multiple operating conditions. On this basis, the mathematical model of the FLC-PM machine is deduced, and the driving characteristics of the machine are studied in detail. In order to evaluate the presented principle of the FLC-PM machine, a prototype is manufactured for experiments. Through the theoretical analysis and experimental testing, it is verified that the proposed principle is feasible and effective. [ABSTRACT FROM AUTHOR]

In this article, an integrated drive converter of segmented double-stator switched reluctance machine (SDS-SRM) with isolation and nonisolation charging capabilities for electric vehicle (EV) is presented. The proposed converter can not only reduce the number of the power switches, but also implement multiple operation modes. In nonisolation charging mode, the motor windings and existing power switches constitute a buck/boost converter to charge the battery. The appropriate rotor positions are obtained to achieve torque-free control, and the interleaved phase currents control method is introduced to reduce the charging current ripples. In isolation charging mode, the inner-stator is powered by the utility grid to drive the middle-rotor, and converts electrical energy into mechanical energy, while the outer-stator is operated in generation mode to convert mechanical energy into electrical energy. The SDS-SRM is served as a rotating transformer to transfer the electric power to charge the battery with the galvanic isolation function. A low power proof-of-concept prototype platform is built and experiments are carried out to verify the effectiveness of the proposed integrated drive converter and the corresponding control schemes. [ABSTRACT FROM AUTHOR]

Performance achievable in sensorless control of electrical drives strictly depends on the adopted synchronous machine. The combination of cross-saturation and saliency, both dependent by the current load and the rotor position, makes always the position estimation afflicted by an estimation error. When the machine is highly saturated, the sensorless control can even diverge resulting in a useless drive. Thus, it is of primary importance to know in advance the convergence region of the sensorless drive, i.e., the operating points, where the motor can be successfully controlled without a position sensor. The aim of this article is to show how to compute the estimation error, the saliency, and the convergence region (hereafter called self-sensing capabilities) starting from the flux linkages maps or, more generally, from the incremental inductances. The dependence on the rotor position is also considered. Finite element simulations and experimental measurements validate the proposed model. The code used to compute the self-sensing capabilities is available as an open source package. [ABSTRACT FROM AUTHOR]

This article proposes an online torque ripple minimization (TRM) technique using a fuzzy system (FS)-based d-axis current design for interior permanent magnet synchronous motor (IPMSM) drives. Existing control-based TRM techniques generally employ optimization algorithms to design the dq-axis currents that attenuate the torque ripples. However, complex iterations applied for the optimization algorithms increase computational complexity, which limits the applicability of such TRM techniques under transient state of the IPMSM drives. Unlike with existing methods, the proposed TRM technique designs reference d-axis current using a computationally efficient algorithm and remarkably minimizes the torque ripples. Moreover, the reference d-axis current is designed online based on an FS to keep the stator current of the IPMSM inside the rated value, especially at the transient state. The proposed TRM strategy is validated through simulation and experimental investigations by using a MATLAB/Simulink software and a prototype IPMSM drive with TI TMS320F28335 digital signal processor. Comparative theoretical and experimental investigations prove that the proposed TRM technique is computationally efficient and ensures more reduced ripples in the electromagnetic torque and dq-axis currents with d-axis current significantly close to zero than conventional maximum torque per ampere based technique without TRM and conventional current control-based TRM technique under critical load conditions. [ABSTRACT FROM AUTHOR]

In order to increase structure compactness, critical rotor speed, and output torque of existing 12/12 bearingless switched reluctance motor (BSRM) with axial-biased permanent magnet, an improved modular permanent magnet BSRM is comprehensively investigated. First, basic structure and operation principle for torque and suspending force are briefly introduced. Second, magnetic design, including torque and suspending force, is taken into account. In addition, basic size estimation, self-starting capability, maximum suspending force, and selection of secondary air-gap are comprehensively considered in design. Third, several characteristics, such as torque, suspending force, etc., are deeply analyzed. Finally, a prototype motor is manufactured based on the above-mentioned analysis and design method. And the implemented experiment results show that the improved structure has good performance. [ABSTRACT FROM AUTHOR]

This paper presents a PM pole with varied width in the axial direction for vibration mitigation in permanent magnet brush dc motors, which is proposed to decrease the deformation caused by radial pulsating force and bending moment together. First, the air gap flux density distribution and radial force density distribution are derived in detail. After two types of vibration modes and their reasons as pulsating force and bending moment are analyzed, the difficulty in vibration mitigation is pointed out. By investigating the change rule of the pulsating force and bending moment with PM pole width, a type of PM pole with varied width in the axial direction is proposed. Its principle of deformation reduction is presented, and the optimized pole shape is derived. A three-dimensional finite-element method is used to calculate the magnetic field, Maxwell force, modal analysis, and deformation of motors. In order to verify the effectiveness of the proposed method, the vibration of the proposed motor is compared with the other three types of traditional motors, including skewing slot or skewing pole. Finally, experimental results of two types of motors are compared to validate the proposed technique. [ABSTRACT FROM AUTHOR]

This paper investigates a novel three-phase doubly salient permanent magnet (DSPM) motor. Because of the adoption of Π-shaped stator iron core segments, the asymmetrical magnetic circuit among different phases occurring in conventional DSPM motors with E-shaped stator iron core segments can be avoided, so that balanced and sinusoidal three-phase PM flux linkage and no-load electromotive force (EMF) can be achieved. First, based on a 12/7 stator/rotor pole combination, the operation principle of Π-core DSPM motor is discussed using the least magnetic reluctance principle. Then, the general airgap field modulation theory is extended to the Π-core DSPM motor for explaining its operation principle further and armature winding connection. The finite element analysis is used to validate theoretical analysis, as well as to calculate its electromagnetic performances. The results show that the 12/7-pole Π-core DSPM motor possesses higher average torque output capability and lower torque ripple compared with the 12/8-pole E-core counterpart. Finally, a 12/7-pole Π-core DSPM motor is built and tested so as to experimentally verify the theoretical analysis. [ABSTRACT FROM AUTHOR]

The design of a novel low-noise high-force linear motor for precision positioning applications, such as in semiconductor lithography, is presented in this paper. New magnetic designs achieve low noise and vibration by reducing high spatial-frequency magnetic field components, which cause harmonic vibrations of a moving stage. To reduce such force harmonic content, our new motor has fine teeth, narrow slots with high slot aspect ratio, five phases, and a moving skewed Halbach magnet array. As compared with a commercially available iron-core motor, in our new design, the acoustic noise level in Pascals is reduced by more than 90%, corresponding to a 20 dB reduction in sound pressure level, even with a nonskewed magnet array. Using a skewed magnet array, the cogging-driven and velocity-dependent noise is further reduced by 90% in Pascals. This new linear motor simultaneously is capable of very high shear force densities in order to support high-acceleration motions, and thus provides new options for high-performance and quiet linear motion devices. [ABSTRACT FROM AUTHOR]

A novel maximum torque per ampere (MTPA) method based on power perturbation for a field-oriented control interior permanent magnet synchronous motor (IPMSM) drive system is proposed in this study. The proposed MTPA method, which is parameter independent and can improve the motor operation at both start-up and low speed, is designed based on the power perturbation by using the signal injection in the current angle. Moreover, the influence of current and voltage harmonics to the MTPA control can be eliminated effectively. Furthermore, to enhance the robustness of the control system, an online tuning scheme for an integral-proportional controller using a new wavelet fuzzy neural network with disturbance torque feedforward control is developed where the disturbance torque is obtained from an improved disturbance torque observer. Finally, some experimental results using an IPMSM drive system based on a low-price digital signal processor are presented. From the experimental results, the proposed control approach can guarantee the control performance of the speed loop, even under a cyclic fluctuating load. [ABSTRACT FROM PUBLISHER]

The high-frequency signals normally used for sensorless operations in anisotropic permanent-magnet synchronous motors cause unwanted torque ripple, noise, and vibrations. The target of the present research is to extend downwards the speed range in which the sensorless drive can work without any signal injection. Specifically, this paper proposes a new back-electromotive force observer that eliminates the instability that may arise in conventional observers when the motor drive operates in generating mode. Two different versions of the observer are proposed and discussed, to include motors with high harmonic content in the back-electromotive force. The detailed mathematical analysis of the proposed observer is supported by simulations and the practical feasibility is proven through experimental results. [ABSTRACT FROM AUTHOR]

This paper presents a detailed analysis of the axial electromagnetic force and vibroacoustic behavior of the external-rotor axial-flux motors. First, the spatial and temporal characteristics of axial force acting on the surface of magnets are derived analytically and validated through the 2-D Fourier decomposition. Subsequently, a multiphysics model is established to calculate the vibration and noise of an external-rotor axial-flux in-wheel motor, which integrates the control model, the electromagnetic model, the structural model, and the acoustic radiation model and takes the uneven distribution of axial force into account. The accuracy of the multiphysics model is verified by the noise test. The vibroacoustic mechanism of axial-flux motors is revealed based on the multiphysics model, the influence of current harmonics and dead time effect on the vibration and noise are also analyzed. Finally, the main orders of tested noise are explained by the theoretical analysis. It is found that the zeroth spatial order axial force is dominant for the generation of the vibration and noise in axial-flux motors. The harmonic current may deteriorate the vibroacoustic behavior, but depending on its amplitude and phase. This study provides guidance for the design of low-noise axial-flux motors. [ABSTRACT FROM PUBLISHER]

A concept of general flux-modulated electric machines is introduced in this paper, which is based on a proposed unified theory for such types of machines. It can explain the operating principles of a basic flux-modulated motor, a flux-switching motor, a vernier motor, and a dual-permanent-magnet (PM)-excited motor with PMs on both rotor and stator. Based on the proposed theory, a novel doubly-fed dual-stator (DFDS) motor is presented. Finite-element method of magnetic field with mechanical motion coupled computation is employed to evaluate the performances of the machines. Its design method using an optimization algorithm is also presented. Experiment results of a prototype are presented to showcase the performance of the proposed novel DFDS motor. [ABSTRACT FROM AUTHOR]

This paper proposes a brushless double mechanical port flux-switching permanent-magnet motor for potential application in hybrid electric vehicles. To realize the design objectives of high-torque capability, low-torque ripple, and low-magnetic coupling between the inner and outer motors, a new multilevel design optimization method is proposed to conduct a multiobjectives optimization. First, by adopting the comprehensive sensitivity approach, the whole optimization design process is divided into three levels: nonsensitive level, mild-sensitive level, and strong-sensitive level. Then, to improve the whole design efficiency, the response surface method and multiobjective genetic algorithm are applied in the mild-sensitive level and strong-sensitive level, respectively. Based on the proposed design method, a compromise design among the three design objectives is considered and realized. Finally, a prototype motor is built to verify the validity of the proposed design method and motor operation. [ABSTRACT FROM PUBLISHER]

In order to solve the coupling problem between torque and suspending force control in the conventional bearingless switched reluctance motor (SRM), this paper presents a novel bearingless SRM with a biased permanent magnet (PM). Different from the conventional bearingless SRM, the proposed bearingless SRM consists of two motors, in which each motor has two radial control degrees of freedom. In order to realize decoupling control, torque flux is completely independent from radial force flux. When the rotor center is eccentric, suspending force is generated by the control flux from the suspending force pole and the biased flux from the PM. Therefore, in order to explain the advantages of the proposed structure, conventional structures are also compared. Furthermore, the basic design method for the proposed structure and the mathematical model for the suspending force are described. The decoupling and self-starting characteristics are deeply analyzed. The validity of the proposed structure has been verified using finite-element analysis and some experimental results. [ABSTRACT FROM PUBLISHER]

Minimizing cogging torque in designing axial-flux permanent-magnet (AFPM) motors is one of the main issues which must be considered during the design process. This paper presents several cost-effective magnet-skewing techniques to minimize cogging torque components in double-rotor AFPM motors. Rotor-side cogging torque minimization methods are examined in detail with major focus on magnet-skewing approach, and several cost-effective alternative skewing techniques are proposed. A detailed comparison of magnet-skewing approaches is provided. A prototype AFPM motor with different rotor structures is built based on the analyses. Analyses are then validated with experimental results, and the influence of cogging torque component on torque quality of AFPM motors is explored. The results confirm that the proposed magnet-skewing approaches can significantly reduce the cogging component as opposed to reference AFPM motor with unskewed magnets and help to improve the torque quality of the disk motors. [ABSTRACT FROM PUBLISHER]

In this paper, a novel type of hybrid reluctance motor (HRM) drive is presented. This new motor is characterized by a stator formed by a combination of independent magnetic structures, each one composed of an electromagnet, the magnetic core with one or several coils wound on it, associated with a permanent magnet disposed between their poles. The rotor has the same configuration of a switched reluctance motor (SRM) without any coil, magnets, or squirrel cage. A particular case of this HRM, with three electromagnets with permanent magnets in the stator and five salient poles in the rotor, is studied. The motor is then analyzed and simulated. Finally, experimental results are given, and this type of motor drive is compared with the SRM drives of the same size. This new type of HRM does not present cogging torque and has higher power and efficiency than an SRM of the same size. [ABSTRACT FROM PUBLISHER]

This paper presents a multiphysics modeling of a switched reluctance motor (SRM) to simulate the acoustic radiation of the electrical machine. The proposed method uses a 2-D finite-element model of the motor to simulate its magnetic properties and a multiphysics mechatronic model of the motor and controls to simulate operating conditions. Magnetic forces on the stator are calculated using finite-element analysis and are used as the excitation on a forced response analysis that contains a finite-element model of the motor stator structure. Finally, sound power levels are calculated using the boundary element method. Simulation results of the model are shown and compared with experimental measurements for a four-phase 8/6 SRM. [ABSTRACT FROM PUBLISHER]

The conventional linear flux-switching permanent-magnet (FSPM) motors directly split from a rotary FSPM motor suffer from drawbacks such as unbalanced magnetic circuit of end coil, bigger cogging force, and force ripple. In this paper, to reduce cogging force and thrust force ripple, some complementary and modular linear FSPM (LFSPM) (MLFSPM) motors with mover/stator pole pitch ratio \taum/\taus of about one, namely, \taum/\taus = 10/12, 11/12, 12/12, 13/12, 14/12, 15/12, will be investigated using finite-element method (FEM) and experimental method at first. Then, another new LFSPM motor with \taum/\taus =\break 3 is analyzed. Based on \taum/\taus = 3, some new MLFSPM motors are designed, investigated, and compared using FEM. To fully investigate these motors, the optimal MLFSPM motor with \taum/\taus = 3 is quantitatively compared with the two optimal motors with \taum/\taus \approx 1. Finally, the general design principle for this series of MLFSPM motors with different \taum/\taus values is concluded. [ABSTRACT FROM PUBLISHER]

Safety issue is a great concern for rehabilitation robots that are expected to contribute to future aging society. Appropriate compliance is required for their joints. However, combination of servomotors and high-ratio gears, such as harmonic gears, makes the joint of robots nonbackdrivable. The nonbackdrivability causes lack of adaptability and safety. On the other hand, conventional direct-drive systems, including linear motors, are relatively big for such application. This paper presents the development and analysis of compact high-backdrivable direct-drive linear actuator. The motor consists of a helical structure stator and mover. The mover does not contact the stator and moves helically in the stator under a proper magnetic levitation control. Thus, the motor realizes direct-drive motion without mechanical gears. Decoupling control is proposed and integrated with disturbance observer to achieve robustness against model uncertainties and input disturbance. The main contribution of this paper is to experimentally realize the direct-drive feature of the helical motor. [ABSTRACT FROM PUBLISHER]