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This article proposes a magnetic flux saturation model that well represents the cross saturation of synchronous reluctance machines (SynRMs) and a parameter estimation method of the proposed saturation model. Existing magnetic flux models do not satisfy the reciprocity condition or express cross saturation well. The proposed flux saturation model consists of terms for self-saturation and cross saturation, and it expresses well the nonlinear relationship between current and flux of SynRMs, as well as satisfies the reciprocity condition. The data of flux saturation are obtained at standstill using the hysteresis voltage injection method. Using the flux saturation data, the parameters of the flux saturation model are estimated. Because the proposed magnetic flux saturation model includes an arctangent function, it is not possible to estimate parameters directly using the linear least-squares method (LSM). However, the proposed parameter estimation method integrates the self-saturation model and transforms it into a polynomial to which linear LSM can be applied. In addition, parameters related to cross saturation are also estimated using linear LSM. Therefore, the proposed parameter estimation method is easy to implement and can be applied to general-purposed inverter products. The effectiveness of the proposed model and its identification method are experimentally evaluated with a 1.5-kW SynRM. Additionally, the identified model is verified with the accuracy of the maximum torque per ampere table and the performance of sensorless control of the tested motor. [ABSTRACT FROM AUTHOR]

Most of the existing diagnosis techniques for interturn short circuits (ITSCs) in switched reluctance motors (SRMs) suffer from three major issues. 1) The problem of lower sensitivity where the system cannot detect an ITSC if a lower number of turns are short-circuited; 2) Interference of load variation on the detection reliability in which the fault index might initiate false alarm without any fault; 3) The dependency of the diagnosis system on the control strategy on which the motor is operating. This article proposes a novel method to diagnose ITSCs in SRMs independent of control schemes with better sensitivity and reliability using the signal injection technique. In SRMs, not all the phases take part in the torque production at any instant. The idle or inactive phase is injected with a high-frequency (HF) voltage signal for a preselected injection ratio within an electrical cycle. Any change in the winding parameters owing to an ITSC fault is deciphered by monitoring the HF currents generated in the phase windings. The results are validated experimentally for a four-phase 8/6 SRM employing two control strategies: 1) chopped current control and 2) angle position control. [ABSTRACT FROM AUTHOR]

In this article, a wireless resolver is proposed and implemented for wireless switched reluctance (SR) motors, which can detect the rotor position and transfer the information to the primary side without involving any battery storage or active components at the secondary side. The key is to integrate wireless power transfer (WPT) into a variable reluctance resolver to detect and transmit the rotor position. Compared with previous wireless SR motors adopting the Hall effect position encoder and Bluetooth communication, the robustness is highly improved, and the communication delay caused by the connection interval can be solved. Therefore, the proposed system takes the definite advantages of better dynamic performance and sealability. Besides, there is no need to specially design the SR motor, as all existing SR motors and other similar kinds of motors can readily employ this wireless resolver. An experimental prototype has been built for verification, which works well from 100 to 900 rpm with 20 mm WPT distance, and the additional power for position detection can be limited to 1.05 W while the motor consumes 54 W. [ABSTRACT FROM AUTHOR]

In this article, a simplified pulsewidth modulation (PWM) strategy is proposed for open-winding flux modulated doubly-salient reluctance motor (FMDRM) drives for switching action minimization and common-mode voltage (CMV) reduction. Conventionally, the open-winding converter topology is utilized to achieve the zero-sequence current flow path and dc-biased sinusoidal current excitation for the FMDRM, where the switching actions of power switches are doubled compared to the conventional modular three-phase converter, leading to higher switching losses. Different from the conventional space vector PWM scheme, the reference voltages of converter legs are directly calculated by the reference phase voltages in the proposed PWM scheme. In addition, a rotor-position-based sector division method is proposed to deal with the sector imbalance caused by the distorted back electromotive force (back EMF). Furthermore, different leg voltage clamping methods are respectively developed in odd and even sectors for switching action minimization, which can achieve voltage stress balance and CMV reduction. With the proposed scheme, the switching actions in each switching cycle can be reduced by half, which effectively increases the system efficiency of the FMDRM drive. Experiments are carried out on a three-phase 12/8 FMDRM prototype to verify the effectiveness of the proposed scheme. [ABSTRACT FROM AUTHOR]

In this article, a leaf spring insertion to the stator back iron is proposed to reduce vibration and acoustic noise in a switched reluctance machine (SRM). The back iron of the tooth tip is curved out and the material made up of carbon spring steel is placed to dampen the vibration due to radial force. A 6/4 stator/rotor pole SRM is designed and its natural vibration mode frequencies are determined through finite-element analyses. The optimal current waveform is applied to the SRM model using the multidisciplinary coupled simulation method to determine the radial force with the harmonic orders. In the final step, the proposed leaf spring architecture is optimized to achieve the most dampening for the effective radial force harmonic orders. The simulation and experimental results confirmed the effectiveness of the leaf spring insertion in reducing the noise and vibration in SRMs. [ABSTRACT FROM AUTHOR]

This article proposes a simple method to calculate a current vector trajectory for the enhanced operation of the electric power generation system based on a synchronous reluctance machine (SynRM). Owing to magnetic saturation and cross magnetization, the performance and the torque capability of a SynRM vary according to the position and the value of the stator current. State-of-the-art control methods usually assume parameters with constant values, especially the inductance, neglecting saturation, leading to possible uncertainty in the machine operation. Therefore, a current vector trajectory to operate this type of machine, as a generator, in an extended speed range, with enhanced performance and considering magnetic saturation is proposed. A straightforward algorithm based on the inductance characteristic of the machine is used to calculate the trajectory of the stator current vector. This trajectory is evaluated via the numerical simulation of an experimentally validated finite-element model of a SynRM. The results show that the proposed current vector trajectory can improve the torque capability to 5% concerning the estimated trajectory without considering saturation. Experimental results are also provided to demonstrate the enhanced operation of the generator. [ABSTRACT FROM AUTHOR]

This article proposes a novel method to reduce rotor movement when estimating magnetic flux models for interior permanent magnet synchronous motors (IPMSMs) and synchronous reluctance motors (SynRMs). A rotation reduction technique that considers the flux saturation effect is proposed. A hysteresis controller is used to inject voltages only into the q-axis and simultaneously into the dq-axes. The rotation of the IPMSM is reduced by calculating the current at the point where the integral of the q-axis current over time becomes zero. In the case of SynRM, the rotation is reduced by calculating the injection voltage magnitudes such that the oscillation frequency of the q-axis current is higher than that of the d-axis current. The effectiveness of the proposed method was experimentally demonstrated using an 11-kW IPMSM and 1.5-kW SynRM. The proposed technique can be used for the self-commissioning of IPMSMs and SynRMs at a standstill, without rotor locking, or position sensors. [ABSTRACT FROM AUTHOR]

Due to their robustness and adaptability, position estimators based on the extended Kalman filter have been used in permanent magnet synchronous motors for decades. The time has come to extend their use to reluctance motors as well and this work focuses on the elements that hinder the transition. All passes through the availability of an accurate and analytical magnetic model, which is obtained by Artificial Intelligence tools. It is proved that the sensorless control of synchronous reluctance motors using the extended Kalman filter is possible over broad speed and torque ranges. The experimental session compares different implementation possibilities, concluding with the proposal of a new hybrid algorithm that greatly reduces the computational load. [ABSTRACT FROM AUTHOR]

In this article, a novel multiple three-phase PM assisted synchronous reluctance machine with delta windings is proposed for enhanced fault tolerance. The delta connected windings offer an additional degree of freedom of the phase currents. Hence, this machine drive could provide higher torque under phase open-circuit condition. More importantly, the delta windings inherently contain zero sequence current path and could help reducing the turn fault current in the event of the most challenging turn short-circuit fault. Owing to the zero sequence current, the residual flux linkage of the fault turn is more effectively nullified leading to lower fault current. The proposed machine performance together with fault tolerant capability under various fault scenarios are investigated and compared with the star connected winding machine by detailed finite element simulation and experimental tests. It shows that the two machines have the same performance under healthy condition whilst the delta winding machine exhibits higher fault tolerance. These advantages are achieved simply by changing the winding connections without any extra cost. Thus, it is more favorable for the fault tolerant applications. [ABSTRACT FROM AUTHOR]

The goal of this article is to develop a new topology optimization framework that can secure the manufacturability of the synchronous reluctance motors (SynRMs) with multiple iron webs and bridges while satisfying the required electromagnetic and mechanical performances. In the SynRM, multiple iron webs and bridges are crucial to achieve a higher torque and a structural safety. A minimum thickness of the web and bridge should also be guaranteed to achieve manufacturability. To acquire the optimal SynRM that can satisfy the above characteristics, a two-stage topology optimization framework is proposed with an individual filtering-and-penalization scheme. This proposed scheme can individually control the number and thickness of multiple iron webs and bridges in the rotor to obtain the manufacturable and structurally safe SynRMs. For the abovementioned purpose, topology optimization is formulated to minimize a torque ripple while satisfying the desired average torque, structural compliance, and a rotational moment of inertia. Average torque and structural compliance are evaluated by performing the electromagnetic and structural finite element analyses, respectively, at each iteration of topology optimization. Here, design-dependent loads are considered in the radial and circumferential directions to reflect a high-speed rotation. Through investigating the optimized SynRM designs with various filter radii, the relationship among the torque, structural pattern, and stress distribution is examined. Finally, the experimental results with the manufactured prototypes validate the feasibility and potential of the proposed design method. [ABSTRACT FROM AUTHOR]

This article proposes a rotor attitude estimation (RAE) method for spherical motors using the multiobject Kalman kernel correlation filter (MKKCF) algorithm in monocular vision. A permanent magnet spherical motor (PMSpM) is adopted as the research object, and a monocular area scan camera is equipped in the RAE system with a visual feature component mounted on top of the rotor output shaft. In the proposed MKKCF algorithm, the Kalman filter is used to enhance the robustness and accuracy of KCF tracker for each object. To simplify the proposed algorithm verification, a one-object tracking comparison is conducted among the KCF algorithm, the fast discriminative scale space tracking (FDSST) algorithm, and the Kalman KCF algorithm, and the results show that Kalman KCF tracker is more applicable for RAE. In addition, an RAE test bench is developed, and the MKKCF-based RAE method and the micro-electro-mechanical system (MEMS) (MPU9250) method are compared when estimating the rotor attitude. To set a benchmark, the contact rotor position measurement with encoders is used. The comparison results indicate that the MKKCF-based RAE method works with higher accuracy than the MEMS method. Finally, a closed-loop PMSpM control experiment is conducted by using the proposed MKKCF-based RAE method, and the practicability of the proposed method is proved. [ABSTRACT FROM AUTHOR]

This article proposes an online diagnosis scheme for transistor faults of asymmetric half-bridge converter (AHBC) in switched reluctance motor (SRM) drives. In order to extract more information from the phase current to identify faults, based on the conventional current measurement method, two novel current measurement methods are presented by reconstructing current sensors. According to the novel current measurement methods, a current prediction method is raised. The phase current at the kth sampling time is available so that the estimated current can be calculated. The fault can be detected and located by analyzing the given and actual switching states, which are deduced by comparing the measured and estimated currents. Compared with existing methods, the proposed scheme can be applied to diagnosis of multiple faults in n-phase AHBC, which can operate at various control strategies and chopping modes. With a single current sensor in each phase, the scheme will not increase the cost and complexity of the SRM drive. Furthermore, the scheme does not require complicated computation, making it easy to implement online. The experimental results confirm the effectiveness and flexibility of the proposed scheme. [ABSTRACT FROM AUTHOR]

In this article, we deal with design considerations of a new ac hybrid-excitation permanent-magnet machine with axial stator. Due to the presence of an axial stator, the machine features a typical three-dimensional geometric structure and field distribution. A simplified reluctance-based network is developed to capture the main design features of the machine. The analytical equations are deduced relating the main geometric dimensions to the machine design criteria: speed, power, and flux regulation capability. The influence of key machine geometric parameters, i.e., radial/axial air-gap length, stack length, and bore diameter, on output power, flux density, and flux regulation capability is investigated. It is found that there is a design tradeoff between the machine power density and flux regulation capability. The d/q-axis inductance and its ratio, which has an influence on flux weakening capability and operation performance, is examined. Finally, a 6-pole/36-slot prototype is built. Intensive experimental tests are carried out to verify the machine characteristics. [ABSTRACT FROM AUTHOR]

Thanks to the absence of rotor windings and permanent magnets, switched reluctance motors have a small weight construction. The integration of a modular power converter in a switched reluctance motor leads to a highly compact and fault-tolerant motor drive with small weight and high power density. In this article, a polygon-retrofitted integration topology is proposed for switched reluctance motors. Both the switched reluctance motor and the power converter are cooled with one shared cooling circuit. The power converter is designed and implemented using silicon carbide technology for its low losses and small thermal resistance. The proposed integration topology is extensively studied using multiphysics modeling and experimental measurements on a fully integrated rotating setup. A highly compact and power dense drive of 3.1 kW/L is obtained. [ABSTRACT FROM AUTHOR]

In this article, a low-ripple continuous control set (CCS) model predictive torque control (MPTC) method for switched reluctance machines (SRMs) is proposed. The inherent high nonlinearity of the SRMs makes it difficult to solve the optimization problem in the CCS MPTC algorithm analytically. To address this issue, an equivalent linear SRM model is adopted, and the cost function is also properly modified. Then, with the torque boundary values provided by executing the voltage vectors of an improved switching table, the optimization problem in the CCS MPTC method becomes simple and analytically solvable. The Lagrange multiplier method is employed to solve this optimization problem analytically and generate the optimum torque reference values for the active phases. Based on the estimated torque variation rates, the duty cycles for each phase are calculated. Extensive simulation and experimental tests are carried out in a four-phase 8/6 SRM setup. These testing results reveal that the proposed CCS MPTC method shows much lower torque ripples and current ripples in a wide speed range with a low computational burden than the existing finite control set MPTC methods. [ABSTRACT FROM AUTHOR]

A typical flywheel energy storage system (FESS) includes an electrical machine, a flywheel, and magnetic bearings, which are independent of each other. Therefore, the structure of FESS is complicated, which leads to the problems of high cost and low integration. This article presents a novel stator PM excitation solid rotor machine (SPE-SRM) for FESS, which integrates an electrical machine, flywheels, and a magnetic bearing. The design method of the SPE-SRM is presented specifically. First, the structure and operation principle of the SPE-SRM are illustrated. Second, the design and optimization of the flywheel-rotor are presented with considering of power, energy storage, and mechanical strength. Third, the magnetic equivalent circuit of the SPE-SRM is established to simplify the design. Besides, the armature reaction and leakage flux factor are investigated. Fourth, the performance indexes, including torque, suspension force, no-load back electromotive force (back-EMF), losses, and temperature rise are fully analyzed by the finite element analysis. Finally, a 22 kW prototype is manufactured and tested. The rationality of the concept and design is validated by experiments. The SPE-SRM has the merits of high integration, robust structure, and low cost, so it has the potential for wide application in FESS. [ABSTRACT FROM AUTHOR]

The trend in the industrial power electronics electrical drives is to reach high power density and high efficiency in variable load conditions at cost-effective unwasteful designs. Currently, motors with permanent magnets (such as IPMSM and PMaSynRM) are of great interest because of compactness, low losses, and high-torque capability. The performance of a drive system can be predicted with a motor electromagnetic authentic nonlinear model. In this article, a novel, fast, and precise motor model of PMaSynRM based on virtual reluctance (VR) is proposed. It takes into account the cross saturation, winding distribution, space harmonics, slotting effect, and stepped skewing. The VRs are identified by finite element analysis (FEA) and implemented in the time-stepping simulation. The flux inversion is not required. The proposed concept is useful in the rotating field or phase quantities (for open phase simulation). The model is also discretized for SiL and HiL applications. Finally, the validation in FEA and experimental setup was performed. [ABSTRACT FROM AUTHOR]

The present article proposes an effective model of synchronous reluctance machines. This model, called the Residual Magnetism (ReMa) model, takes into account not only residual magnetism within the rotor but also that within the stator. Electromotive forces generated by the ReMa model were composed of two frequencies and exhibited similar shapes as those measured in experiments. Resultant equations in a three-phase $(a,b,c)$ frame and in a Park reference frame $(d,q)$ were revealed. The comparison was made with the classical model of synchronous reluctance machine commonly used. Experimental tests were carried out to prove the effectiveness of the ReMa model which was also compared to a classical counterpart in the case where a synchronous reluctance generator was connected to a three-phase diode rectifier. [ABSTRACT FROM AUTHOR]

Vehicle to vehicle (V2V) energy sharing is emerging as an alternate solution to range anxiety and limited charging infrastructure challenges associated with electric vehicles (EVs). The existing off-board dc fast charging options for V2V application found in the literature are not effective due to the additional weight, size and cost of the external charger or interface. In this article, a new V2V interface is proposed in which both EV’s motor winding neutrals and negative rails of on-board drivetrains are directly connected to each other. This further helps in forming an integrated dual bidirectional dc–dc converter to control the direction of power flow. The proposed approach does not require reconfiguration of motor winding or mechanical clutch to arrest the motor from rotating and/or the reconfiguration of drivetrain inverter connections. The major hardware requirement for the proposed approach is, access to the already existing neutral connection of the EV motor phase windings. To achieve dc fast charging, all three-legs of voltage source inverter of energy Provider-EV are switched using interleaved pulsewidth modulation. Furthermore, finite element analysis is presented for 150 kW EV motor model and its performance validation with the high frequency dc current flowing in the motor windings during the V2V operation. A scaled lab prototype is developed to demonstrate the energy sharing between two Lithium-ion battery banks through the proposed direct V2V power transfer concept. [ABSTRACT FROM AUTHOR]

Recently, model-based predictive current control (MB-PCC) has been presented as a good alternative to classical control algorithms in terms of simplicity and performance reliability. However, MB-PCC suffers from the high dependence on system parameters, which may deteriorate its performance under parameters variations. On the other hand, synchronous reluctance motors (SynRMs) are susceptible to suffer from inductances variations due to the magnetic saturation. Accordingly, in this article a new model-free predictive current control of SynRMs based on a recurrent neural network (RNN-PCC) is developed and proposed. The proposed RNN-PCC relies on the identification of the SynRM currents without considering any parameters. Simulation and experimental results show that both RNN-PCC and MB-PCC have similarly excellent dynamics, while better control performance and tracking errors can be achieved thanks to the proposed RNN-PCC. [ABSTRACT FROM AUTHOR]

Dc-field excited modular variable flux reluctance machines (VFRM) are passive salient-pole rotor and independent stator winding, which makes it suitable for aerospace applications. Fault-tolerant operation is commonly required to improve its reliability. Hence, the performance under winding open-circuit faults is analyzed and the fault-tolerant control strategy is presented to increase the output capacity in this article. First, the dc-rectified output voltages and power of the VFRM under both normal and open-circuit faults are derived. Then, phase angle control strategy of the fault-tolerant operation for a 12-slot-14-rotor-pole (12s14r) modular VFRM is proposed, where the control sequence is optimized to achieve the maximum output power of the generation system. Compared with the classical fault-tolerant method, a higher applicability of the proposed method in terms of the types of fault-tolerant operations can be achieved. The electromagnetic properties, including the armature current and the capacity of electrical power output, are analyzed with finite-element analysis. The effectiveness and feasibility of the proposed fault-topology and control strategy are verified by the 12s14r VFRM prototype in normal, fault, and fault-tolerant operation. [ABSTRACT FROM AUTHOR]

Rotor angle is essential in permanent-magnet (PM) brushless machines. Recently, an embedded magnetic encoder (EME) scheme, consisted of linear Hall sensors installing inside of the PM machines, has been proposed to sense the flux density and consequently provides rotor position. Compared with traditional optical encoder and resolver, the linear Hall sensor prevails over in both space and cost. The aforementioned scheme is employed successfully in rotor-PM machines, where a PM-excited field rotates at the synchronous speed. In this article, the feasibility of EME in stator-PM flux-switching machine is validated, where PMs are located in stator, resulting in a stationary PM field. The stator slots are selected as installation position of linear Hall sensors to avoid changing the existing structure of machines. The variation of linear Hall signal is due to the changing reluctance of rotor rather than rotating PMs. Then, a decoding algorithm is designed based on an add-up operation, a complex coefficient filter, and a synchronous reference frame phase-locked loop. Finally, experiments on a prototype machine are conducted to validate the effectiveness of EME scheme under both speed-varying and load-varying conditions. [ABSTRACT FROM AUTHOR]

In this article, a novel instantaneous electromagnetic torque modeling technique and current component distribution strategy are proposed for torque ripple reduction in three-phase flux modulated doubly-salient reluctance motor (FMDRM) drives. First, the analytical model of the instantaneous electromagnetic torque of a three-phase FMDRM is established, where the contributions of current components and harmonic inductance components are considered. The generation mechanisms of the average torque and torque ripple components are investigated in detail. Furthermore, based on the analytical instantaneous electromagnetic torque model, a simplified current component distribution strategy is proposed to further reduce the torque ripple of the FMDRM. Taking the torque ripple minimization as the optimization objective, the current advanced angle is optimized and the corresponding current component distribution strategy is carried out to reduce the torque ripple. The magnetic circuit saturation effect is also taken into account. Compared to the conventional scheme, the control freedom degree of the three-dimensional current controller in the FMDRM drive is fully utilized and the torque ripple of the FMDRM can be significantly reduced without the sacrifice of output torque capability and system efficiency. Experimental results are carried out on a three-phase 12/8 FMDRM prototype to verify the effectiveness of the proposed control strategy. [ABSTRACT FROM AUTHOR]

This article presents a maximum torque per ampere strategy for a five-phase synchronous reluctance drive. The approach is developed considering general machine parameters and is formalized as a constrained optimization problem. The optimal solution is found analytically by using Lagrange’s multipliers method and is based on the computation of the eigenvalues and eigenvectors of the inductance derivatives matrix. The proposed approach is evaluated both numerically and experimentally. It is also compared with other current references control strategies, effectively showing a reduction of the machine rms currents for the same developed torque. The same approach can also be extended to machines with a different number of phases. [ABSTRACT FROM AUTHOR]

This article reveals the flux leakage design and modeling principle of a flux leakage controllable permanent magnet (FLC-PM) machine by considering driving cycles. The key is to obtain the relationship between flux leakage characteristics and multiple operating conditions. Based on the flux leakage controllable concept, an FLC-PM machine with an artfully designed flux leakage region is proposed. The design principle of the machine is investigated by analyzing the magnetic circuit of the machine in multiple operating conditions. The flux leakage factor is introduced to characterize the variable magnetic field in multiple operating conditions. On this basis, the mathematical model of the FLC-PM machine is deduced, and the driving characteristics of the machine are studied in detail. In order to evaluate the presented principle of the FLC-PM machine, a prototype is manufactured for experiments. Through the theoretical analysis and experimental testing, it is verified that the proposed principle is feasible and effective. [ABSTRACT FROM AUTHOR]

In this article, an integrated drive converter of segmented double-stator switched reluctance machine (SDS-SRM) with isolation and nonisolation charging capabilities for electric vehicle (EV) is presented. The proposed converter can not only reduce the number of the power switches, but also implement multiple operation modes. In nonisolation charging mode, the motor windings and existing power switches constitute a buck/boost converter to charge the battery. The appropriate rotor positions are obtained to achieve torque-free control, and the interleaved phase currents control method is introduced to reduce the charging current ripples. In isolation charging mode, the inner-stator is powered by the utility grid to drive the middle-rotor, and converts electrical energy into mechanical energy, while the outer-stator is operated in generation mode to convert mechanical energy into electrical energy. The SDS-SRM is served as a rotating transformer to transfer the electric power to charge the battery with the galvanic isolation function. A low power proof-of-concept prototype platform is built and experiments are carried out to verify the effectiveness of the proposed integrated drive converter and the corresponding control schemes. [ABSTRACT FROM AUTHOR]

Interturn short-circuit faults are one of the most (if not the most) harmful electrical machine failures, that if not detected and mitigated at a very incipient stage of development may involve serious consequences, both in terms of repair costs and safety. This article proposes a novel interturn fault diagnostic technique for synchronous reluctance machines based on the Luenberger state observer and current's second-order harmonic. The superiority of the proposed approach over the conventional model-based techniques is the ability to evaluate the severity of the fault as well as the efficiency in detecting faults in early stages and under various operating conditions. The effectiveness of the proposed method is demonstrated and validated through several experimental tests. [ABSTRACT FROM AUTHOR]

This article proposes a four-quadrant operation strategy of the switched reluctance machine (SRM) for the high-dynamic speed control, and the core of the strategy is a PWM-based predictive control method with the online adaptive phase excitation. The predictive control method is composed of the model predictive control (MPC) and deadbeat predictive control (DPC). The MPC is applied in the commutation region and the DPC is used to calculate the control signal for the single-phase excitation. With the proposed control method, the applicable operation range of the predictive control is extended to the braking torque region, and the four-quadrant operation of the SRM for the high-dynamic speed adjustment application is realized. The performances of the proposed control method are evaluated by detailed simulations and experiments under different conditions, and its superiority is demonstrated by comparing with other typical control methods. [ABSTRACT FROM AUTHOR]

In this article, a circulating-current-excited switched reluctance generator system using a standard diode rectifier is proposed and examined. It features a dc power source connected in series with the ring-connected windings, which provides the dc-bias current as the excitation current in the windings. Using a series-connected dc power source, a dc-bias current is easily realized in the ac winding. Compared with the existing machine having dc-bias in the ac winding, the proposed generator can provide dc power with a standard diode rectifier. Less active legs and no rotor position sensor are needed for the control of the circulating current of the proposed generator, which increases the reliability of the generation system. The system configuration and the operation principle are introduced in detail. Then, the electromagnetic performance of the proposed generation system is analyzed at both open-circuit and load conditions. The asymmetric current distributions are deduced and verified by the simulations. At last, the prototype is tested under varied operation conditions and the experiments agree well with the analysis. [ABSTRACT FROM AUTHOR]

Multiphase machines with a prime number of phases (five and seven) have shown better torque density than machines with other phase numbers. Unfortunately, these machines require a special stator design. Hence, this article proposes general rewinding techniques to obtain a five-phase winding from the existing standard three-phase stator frames. The proposed rewinding techniques are applied to construct a five-phase star-connected synchronous reluctance machine (SynRM 1) and a novel combined star-pentagon winding (SynRM 2). Simple mathematical formulations are introduced to compute the equivalent winding factor. The performance of five-phase SynRMs is analyzed using two-dimensional Ansys Maxwell transient simulations under the same copper volume for both healthy and faulty cases. SynRM 1 and 2 provide 6.56% and 13.35% higher torque compared to the three-phase SynRM at rated current and at optimal current angle. The torque ripple is decreased by 17% and 30%, respectively. Moreover, SynRM 1 and 2 offer a better performance at the faulty case; e.g., at one phase opened, the average torque of SynRM 1 and 2 is 82% and 108% higher compared to the three-phase SynRM. In addition, the torque ripple is reduced by about 63% and 81%. Finally, experimental results are done to validate the proposed winding techniques. [ABSTRACT FROM AUTHOR]

A generalized fault-tolerant control (FTC) strategy for the field-oriented control (FOC) and direct torque control (DTC) of five-phase fault-tolerant permanent magnet (FPFTPM) motors under various open-circuit faults is presented in this article. Most previous studies regarding FTC target a specific primary control algorithm and involve different reduced-order transformation matrices and additional current controllers, which increase the complexity of the entire drive system. In this study, a solution to the aforementioned problems is devised by developing optimal fault-tolerant voltages, which are derived from fault-tolerant mechanism analysis and steady-healthy design. Because the coordinate transformation need not be changed and additional voltage compensation is not required, a minimal control drive system reconfiguration under various open-circuit faults can be achieved to avoid accommodating the change of the primary control algorithm. The proposed control strategy not only improves the torque performance and dynamic response under healthy and fault conditions, but also adapts to both FOC and DTC. Experimental results for a 2 kW FPFTPM motor prototype are provided to evaluate the proposed strategy. [ABSTRACT FROM AUTHOR]

Vernier reluctance machine (VRM) with dc field coils in stator is a competitive rare-earth-free design for variable-speed industrial applications due to its robust structure and controllable excitation, while its torque density is relatively disadvantageous. To address this issue, this article proposes a new armature winding design method for VRM with dc field coils across two stator teeth. The key is to break the traditional winding design principle based on the flux modulation effect of fundamental dc field harmonic, and instead, reconstruct a novel harmonic winding to enhance the utilization factor of the modulated high-order dc field harmonics arising from the unique magnetomotive force distribution of dc field coils across two stator teeth. By this means, the torque density can be improved by 75.6% against the existing poor counterpart. In this article, the machine structure and operation principle are introduced, with emphasis on the high-order dc field harmonics distribution rule and its influence on the armature winding design. By finite element design and optimization, a comparative study is performed to evaluate the electromagnetic performance of VRMs using two different winding configurations with variable slot pole combinations. A prototype is fabricated and tested, and the results agree well with finite element analysis, which verifies the feasibility and advantages of the proposed winding design method. [ABSTRACT FROM AUTHOR]

This article deals with the lookup table (LUT) less sensorless control of synchronous reluctance (SyR) machines at zero and low speeds, where LUT-less stands for avoiding the use of flux-map LUTs or other predetermined machine parameters. The new signal-injection-based control scheme called the locus of incremental saliency ratio tracking is presented, where a pulsating high-frequency voltage component is used for position tracking and a second rotating signal-injection is dedicated to online estimating the incremental saliency ratio. A trajectory of constant incremental saliency ratio is used for torque regulation, resulting in stable control at all operating conditions, including overload. This despite the effect of cross-saturation, which is known to introduce position error and harm the control stability progressively with the load. The proposed scheme is validated experimentally on a 1.1-kW SyR machine test bench. Alternative LUT-less torque control laws are investigated, and their stability limits put in evidence using convergence analysis and experiments. [ABSTRACT FROM AUTHOR]

Due to the double-layer airgap configuration, the even-order harmonic components exist in the phase back electromotive force (EMF) of flux-modulation electrically excitation double-stator synchronous machine (FMEE-DSM), thus resulting in relatively high torque ripples. To promptly and effectively suppress these torque ripples, this article proposes and implements a second-order iterative learning control (ILC) strategy to minimize the main harmonic torque components based on the periodically repetitive characteristic of torque ripples in the FMEE-DSM. Via harmonic analysis on the torque ripples caused by the cogging torque and the nonsinusoidal induced EMFs, the dominative harmonic component, namely, the seventh-order component, can be precisely identified and then involved in the proposed ILC for torque ripple suppression. To verify the feasibility of proposed control strategy, a test bench of the FMEE-DSM control system was built based on dSPACE 1103. Accordingly, both the static and dynamic performances of the FMEE-DSM were investigated under the conditions of no-load and rated load. The theoretical analysis, computer simulation, and hardware experimentation are given to verify the proposed second-order ILC. [ABSTRACT FROM AUTHOR]

Multiphysics analysis and experimental validation of acoustic noise reduction in a high pole count, high power, switched reluctance machine (SRM), through skewing are explored in detail in this work. An iterative optimization strategy covering electromagnetic, structural, and thermal domains is proposed to investigate the effect of different skewing methods and angles on a 24-stator slot/16-rotor pole (24/16) SRM rated at 100 kW. The contributions of this work are twofold. First, electromagnetic impact, considering average torque, torque ripple, radial and tangential air gap forces, of symmetric and asymmetric skewing on stator and rotor is studied in this work. Second, the impact of skewing methods on acoustic noise and vibration performance is studied and presented in detail. The study reveals that skewing both the stator and rotor by the same amount has superior electromagnetic performance over other types of skewing. Multiphysics simulations conducted, predict a 10.5 dBA reduction in the acoustic noise, compared to a baseline design with no skew, for an optimized rotor-stator skewing angle of 13.75°. Finally, 100 kW prototypes of the baseline and the optimized skewed SRM were constructed and subjected to wide speed range testing. Simulation and test results closely follow each other and validate the effectiveness of the proposed skew design in mitigating acoustic noise and vibration in high pole count SRMs. [ABSTRACT FROM AUTHOR]

In this article, a novel model predictive torque control (MPTC) method for switched reluctance machines (SRMs) is proposed based on the equivalent linear SRM model and the improved switching table. First, an improved switching table with only six switching states is developed based on the inductance characteristics. The adoption of this improved switching table not only reduces the computational burden by 25% but also improves the torque control performance and system efficiency at high-speed region. However, the look-up-table (LUT) based MPTC methods suffer from occupying numerous storage space. To ease this issue, the simple linear SRM model is utilized. The flux-linkage and torque equivalent transformations are introduced to address the difference between the linear and nonlinear SRM models. With these transformations, the MPTC realized on the linear SRM model is proposed. Compared to 1530 storage units consumption to store three two-dimensional (2-D) LUTs in the LUT-based MPTC methods, the proposed method only occupies 228 storage units. Experimental results on an 8/6 SRM setup verify that the proposed method effectively eliminates the commutation torque ripple with lower execution time, less storage space, and improves the torque control performance at a high-speed range compared with the conventional LUT-based method. [ABSTRACT FROM AUTHOR]

This article proposes and implements an integrated wireless motor system using the laminated magnetic coupler (LMC) and commutative-resonant control (CRC). Prominently, a unique wireless power transfer system is developed to directly drive the switched reluctance motor (SRM) over an extendable distance with all controls centralizing in the transmitter. Differing from the multifrequency wireless motor system, the proposed system first employs the single resonant frequency to wirelessly drive a multiphase SRM through the single power transfer channel. Particularly, two orthogonal bipolar coils and one unipolar coil are skillfully integrated and naturally decoupled to form an LMC which acts as the transmitter, intermediate, and receiver coils, respectively. By utilizing the CRC to sequentially energize coils in the transmitter, the SRM phase windings can be properly excited by relevant coils in the receiver, which takes the distinct advantages of balanced phase currents, flexible transfer distance, high integration, and free maintenance. A prototype is constructed with the system efficiency of 89.14% and motor speed of 1500 rpm under the distance of 200 mm. Both theoretical and experimental results are provided to validate the feasibility of the proposed system. [ABSTRACT FROM AUTHOR]

This article proposes an accurate harmonic current suppression strategy for direct current (dc)-biased VRMs based on adaptive notch filter (ANF) to reduce torque ripple and power loss. A new harmonic reference frame is proposed in dq-axis and combined with ANF, thus harmonic currents are accurately extracted and analyzed. Furthermore, a phase-shift strategy is proposed for dc-biased VRMs, realizing precise compensation of harmonic voltages. The proposed ANF-based harmonic currents suppression strategy has a better performance in harmonic suppression and dynamic response and is suitable for a wider speed range in comparison with traditional harmonic suppression control strategy. What is more, the parameter design of the proposed method is easier compared with traditional method. Finally, the conclusions are verified by experimental results. [ABSTRACT FROM AUTHOR]

In this article, a parallel-series magnetic circuit multi-permanent magnet (M-PM) motor is designed and optimized considering magnet characteristic variation effects, where two kinds of permanent magnets (PMs) are utilized as co-magnetic. Based on the equivalent magnetic circuit method, the detailed design method for the M-PM motor is illustrated. Considering the various operation conditions in potential electric vehicle applications, the B–H curves of two PMs of different typical operation conditions are obtained. Then, a multiobjective optimization method is newly proposed which not only focuses on the magnet characteristics variation effect but also considers output torque, torque ripple as well as antidemagnetization capability under three typical operation conditions. The performances of the initial motor and optimal motor are compared under typical operation conditions. Finally, a prototype machine is built and tested. Both theoretical analysis and experimental results verify the validity of the motor and the proposed design optimization method. [ABSTRACT FROM AUTHOR]

The diode bridge rectifier fed asymmetric half-bridge converter (AHBC) is conventionally employed to drive switched reluctance motors (SRMs), which leads to poor grid-side power quality. In the proposed system, a topology made up of a voltage-sourced converter and an AHBC is employed to drive the high-speed SRM. Stable SRM operation can be obtained by manipulating the active power flowing to motor side, and on the basis of that, the grid-side power quality is enhanced by directly manipulating input reactive power. Predictive deadbeat control with disturbance observer is employed to follow the power references, thereby achieving controllable speed, energy feedback, near-unity grid-side power factor, and low grid-side current distortion simultaneously. Additionally, an improved asymmetric modulation method is developed for switching frequency reduction. Experiments are carried out to test the proposed drive system in steady and dynamic conditions. Performance comparisons validate the improvement of the proposed high-speed SRM drive system. [ABSTRACT FROM AUTHOR]

Performance achievable in sensorless control of electrical drives strictly depends on the adopted synchronous machine. The combination of cross-saturation and saliency, both dependent by the current load and the rotor position, makes always the position estimation afflicted by an estimation error. When the machine is highly saturated, the sensorless control can even diverge resulting in a useless drive. Thus, it is of primary importance to know in advance the convergence region of the sensorless drive, i.e., the operating points, where the motor can be successfully controlled without a position sensor. The aim of this article is to show how to compute the estimation error, the saliency, and the convergence region (hereafter called self-sensing capabilities) starting from the flux linkages maps or, more generally, from the incremental inductances. The dependence on the rotor position is also considered. Finite element simulations and experimental measurements validate the proposed model. The code used to compute the self-sensing capabilities is available as an open source package. [ABSTRACT FROM AUTHOR]

In this article, a phase-shifting fault-tolerant control (PS-FTC) method with single-phase current sensor is proposed for primary permanent-magnet linear motor traction system. The phase with healthy sensor is defined as the first phase, while the other two phases without healthy sensors are, respectively, defined as the second and third phases. In PS-FTC, hysteresis current control is adopted. The actual currents of the second and third phases are replaced by the estimated values, while the reference values are obtained by phase shifting of the estimated first-phase current. Although the linear motor parameters have been used in the calculation of the estimated currents, the parameter variations do not affect the performances of PS-FTC. Compared with the conventional fault-tolerant control (C-FTC) method and the existing fault-tolerant control schemes with single-phase current sensor, PS-FTC is robust and shows better steady-state performances. Furthermore, a hybrid strategy combining PS-FTC and C-FTC is adopted to improve the transient-state performances. The effectiveness of PS-FTC and the hybrid strategy are verified by the theoretical analysis and experimental results. [ABSTRACT FROM AUTHOR]

The interturn short-circuit fault of stator winding is a common failure mode in switched reluctance motors (SRMs), which can severely harm the operation of the motor. In this article, a novel method for diagnosing the interturn short-circuit fault in the current chopping mode is proposed, which is suitable for online monitoring and protection of SRMs. The proposed method achieves a fast response and high sensitivity and can mitigate the interference of load conditions on detection reliability. Moreover, this method is based on phase currents, which does not require additional sensor or detection circuits. Meanwhile, the effects of interturn fault location in the stator winding on the motor flux and motor parameters are analyzed in detail through finite-element analysis, which is helpful to establish a reliable diagnostics technique for various fault conditions. Experimentations based on an 8/6 four-phase SRM with special windings designed to simulate interturn short circuit conditions are conducted, and the results have verified the effectiveness of the proposed method. [ABSTRACT FROM AUTHOR]

This article presents a method to reduce the torque ripple in an 8/6 four-phase switched reluctance motor (SRM). The proposed scheme introduces a nonlinear modulating factor dependent on the rotor position and magnitude of the phase currents. This factor manipulates the currents in two adjacent phases during commutation and reduces the torque ripple effectively. Unlike the conventionally available torque-sharing functions, the proposed method instantaneously modulates every phase current obtained mathematically based on the other phase current in order to maintain the net torque constant. The proposed method requires minimal offline analysis and offers maximum possible torque with a minimal ripple. The method is simple and easy to implement due to a low computational burden. The proposed algorithm is implemented using MATLAB/Simulink software and is also validated experimentally on a 0.6-hp 8/6 SRM using a field-programmable-gate-arrays-based hardware setup developed in the laboratory. Typical results are presented and compared with the existing techniques. A torque ripple of $\approx 8\%$ has been achieved. [ABSTRACT FROM AUTHOR]

This article investigates the design methods and performance optimization of segmented-double-stator switched reluctance machine (SDS-SRM). First, two segmented U-shaped single-stator SRMs are introduced, including inner-rotor and outer-rotor constructions. In order to enhance the torque and power density, these two kinds of single-stator SRMs are combined together to constitute an SDS-SRM. Then, the relationships of torque ripple coefficient with the mechanical offset angles of the inner and outer rotor teeth are investigated to obtain the optimal rotor structure, and the corresponding conduction phase sequences for double-stator excitation mode are also analyzed. Furthermore, the flux distributions of the inner and outer stators with different coil magnetic polarities configurations are researched, and it reveals that the phase windings both on inner and outer stators with NSSNNSSN polarities have better magnetic field decoupling characteristics. To evaluate the final topology of the proposed SDS-SRM, the static magnetic characteristics and dynamic performances are presented. Finally, the SDS-SRM prototype is manufactured and tested to validate the theory and simulation analyses. [ABSTRACT FROM AUTHOR]

A high-performance triaxial fast tool servo (FTS) with the hybrid electromagnetic–piezoelectric actuation and the hybrid parallel–serial-kinematic structure is reported. Featuring the balanced and uniform actuation, in this article, a novel axis-symmetric linearized reluctance actuator is proposed to generate the planar motion in parallel, and the piezoactuated vertical motion is then serially carried by the planar motion within a limited space. Verified by the finite-element analysis, a two-stage design strategy is developed to optimally determine the multiphysical system parameters for the triaxial FTS, assisted by an analytical model of the electromagnetic circuit as well as the mechanical mechanism. As for the trajectory tracking, the loop-shaping tuned PID controller with a feedforward compensator is employed for each axis, and a damping controller is additionally designed for the planar motion. Finally, both open-loop and closed-loop performance of the prototype are carefully demonstrated. [ABSTRACT FROM AUTHOR]

Model-based sensorless field-oriented control (FOC) suffers from overparameterization and can be laborious to use for a five-phase permanent magnet synchronous motor. On the other hand, insulated gate bipolar transistor (IGBT) frequently fails in an electric drive. Under IGBT failure, a freewheeling current is observed, and, above all, it carries the failed phase back electromotive force information. Based on this observation, this article presents the design of a brand new sensorless FOC by exploiting the freewheeling current to accommodate both IGBT and position sensor failures, which is expected to further enhance the drive's fault-tolerant capability. The mathematical model of this current is first established to provide a theoretical basis and a comprehensive understanding of the presented sensorless FOC. By virtue of this model, a second-order generalized integrator with a frequency-locked loop can be used as a simple and elegant way to extract position/speed estimates. Experimental results are provided to validate the proposed sensorless FOC philosophy. [ABSTRACT FROM AUTHOR]

This study investigates the influence of inner reluctance rotor topologies configurations on the electromagnetic performances of coaxial reluctance magnetic gears (CRMGs). It considers flux barrier (FB) rotor topology, as well as the salient pole (SP) rotor. Both SP and FB topologies are optimized by means of different salient shapes and novel supershape formula, respectively. The CRMG performances in terms of torque density and cogging torque have been investigated and optimized fairly by using 3-D finite element analysis. With an appropriate rotor topology, FB-CRMG can achieve higher torque capacity and lower cogging torque in comparison with SP-CRMG topologies. The prototype of optimized FB-CRMG has been built to validate the predictions of output torque quality, its loss, and efficiency. [ABSTRACT FROM AUTHOR]

In this paper, an analytical method (AM) based on the air-gap magnetomotive force (MMF) permeance model is proposed to predict the nonlinear instantaneous torque of switched reluctance machines (SRMs). The analytical expression of the air-gap MMF is first obtained from the winding function and current profile, while the air-gap magnetic permeance considering the double-sided slotting effects is also derived. Then, the nonsaturated field distribution along the air-gap circumference is presented based on which the instantaneous torque can be calculated from the Lorentz force law. Furthermore, the model is enhanced with a saturation distribution factor to include the nonlinear characteristics. The proposed method is free from preliminary data or empirical coefficient and benefits from the simplified model and solution. The AM will be validated by the two-dimensional finite-element method based on four SRMs with different structures. Moreover, an SRM prototype is manufactured for experimental verification. [ABSTRACT FROM AUTHOR]

In order to design a high-performance synchronous reluctance motor (SynRM) drive system, a novel adaptive complementary sliding mode (ACSM) speed control and an effective d-axis current control (EDCC) are proposed in this article. First, a classical proportional-integral based field-oriented control of the SynRM drive with a constant d-axis current command is introduced. However, the constant d-axis current command is obtained by trial and error method or satisfying the minimum excitation current of the SynRM. More importantly, the constant value of the d-axis current command is not suitable for the highly nonlinear and time-varying SynRM drive at the varied load torque conditions. Therefore, an ACSM speed control with the d-axis current control (ACSMSC-DCC) system is designed for the speed regulation of the SynRM. The ACSM speed control is proposed to generate the q-axis current commands, and an EDCC by using the stator flux estimator is proposed to produce the d-axis current commands. Finally, the proposed ACSMSC-DCC system is implemented in a 32-bit floating-point digital signal processor TMS320F28075 and its effectiveness are verified by some experimental results. [ABSTRACT FROM AUTHOR]