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In this article, an online condition monitoring (CM) method is proposed for the bond wire degradation of insulated-gate bipolar transistor (IGBT) modules in a single-phase or three-phase three-level neutral-point-clamped (3LNPC) dc–ac, ac–dc converter. The proposed method has the ability to detect the whole IGBTs in a 3LNPC converter, based on finding the idle on-state IGBTs under the specific load current direction and switching sequence of a leg. The detection time is short (0.2 ms) and the influence of online CM on load current can be completely neglected as long as the insertion areas for CM test are chosen reasonably. Meanwhile, an advanced bond wire CM module is designed to conduct the CM test. This module can generate and inject the current pulse trains into IGBT modules, with the high current for CM test and low current for temperature-sensitive electrical parameter measurement, and sample the collector–emitter on-state voltage (VCE ON) stably and precisely. Finally, the experimental work was carried out to verify the effectiveness of the proposed method and the practicality of the developed CM module. [ABSTRACT FROM AUTHOR]

Insulated-gate bipolar transistor (IGBT) modules and dc-link capacitors are important parts in the majority of power electronic converters which contribute to cost, size, and failure rate on a considerable scale. This paper presents an online condition monitoring method for both IGBT modules and dc-link capacitors of power converters based on short-circuit current of an IGBT module, which is a good condition indicator according to the theory analysis. The failure prediction of dc-Link capacitor is realized by equivalent series resistance, which can be calculated by short-circuit current and a step voltage, and the bond wires fatigue can also be identified by the short-circuit current. The proposed method is capable for detecting small changes in the failure indicators of IGBT modules and electrolytic capacitors, and its effectiveness is validated by a confirmatory experiment. The novelty of the proposed method is that the degradations of IGBT modules and capacitors can be identified simultaneously, and has the merits of low cost and circuit simplicity [ABSTRACT FROM PUBLISHER]

In order to further improve the efficiency of dual-active-bridge (DAB) converter, a hybrid five-variable modulation scheme with minimal root mean square (rms) current is proposed in this article, which combines the traditional phase-shift and pulsewidth modulation schemes. By adopting the proposed optimal scheme, a wider zero-voltage switching (ZVS) operation range and lower rms current level are achieved simultaneously when compared with other modulation schemes, which significantly improves the efficiency of the DAB converter. Moreover, for the complexity of the proposed modulation scheme with five variables, the Fourier decomposition based analytical expressions are derived for the converter and a generalized performance analysis results are presented. Besides, in order to avoid the analysis error, especially at light-load condition, the optimization strategy takes the rms current as the optimal objective, which includes the eight harmonic component of the inductor current rather than just considers the fundamental component. And an offline particle swarm optimization algorithm is introduced to acquire the optimal operating points for the whole power range. To substantiate the effectiveness of the proposed modulation scheme, a comprehensive comparison among related works in terms of the rms value and ZVS range were carried out under various operation condition. Finally, a 1.2 kW experimental platform was built and the highest experimental efficiency under the proposed modulation scheme reaches 96.8%. [ABSTRACT FROM AUTHOR]