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The reliability of a commercially available isotropic conductive adhesive (ICA) deposited via laser induced forward transfer (LIFT) printing is reported. ICAs are particularly important for surfacemount device (SMD) integration onto low-cost, large-area system-in-foil (SiF) applications such as radio frequency identification (RFID) transponder tags. For such tags, and for SiF in general, the reliability of the printed interconnects under harsh circumstances is critical. In this study, the reliability of surface mounted resistors bonded onto screen-printed conductive circuitry on polymer foil was assessed. The prepared samples were subjected to thermal shock testing (TST), accelerated humidity testing (AHT) and flexural testing, while electrical measurements were conducted at regular intervals. Die shear testingwas performed to evaluate the bond strength. The reliability characteristics of the LIFT-printed sampleswere benchmarked against current industry standard stencil printing process. Finally, the applicability of the LIFT–ICA process for practical applications is demonstrated using RFID transponder integration and testing.

Flexible semi-transparent organic photovoltaic (OPV) modules were manufactured by roll-to-roll slot–die coating of three functional layers [ZnO, photoactive layer, and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)(PEDOT:PSS)] and either the screen printing or inkjet printing of the top electrodes. A poly(3-hexylthiophene):[6,6] phenyl C61-butyric acid methyl ester (P3HT:PCBM) layer deposited from non-chlorinated solvents was used as the absorber layer. The modules were realized by slot–die coating of the layers onto a laser-patterned polyethylene terephthalate/indium-tin oxide (PET/ITO) substrate, followed by laser structuring of all coated layers. The top electrodes were realized by high-resolution printing, which, combined with laser patterning of other layers, enables manufacturing of the modules with high geometrical fill factor (92.5%). The modules have an active area of 156 cm2, and contain 13 serially interconnected cells. Two semitransparent electrodes (ITO from the bottom and PEDOT:PSS/Ag-grid from the top side) allow the absorption of photons incident from both sides. The performance of the modules was evaluated and compared among the modules by considering the following factors: (i) roll-to-roll slot–die coated vs. spin-coated layers,(ii) inkjet-printed vs. screen-printed top electrodes, (iii) top vs. bottom illumination. The demonstrated technology is one of the proven feasible ways towards industrial manufacturing of the OPV modules.

This paper presents an alcohol vapor sensor realized using stretchable optical waveguides doped with commercially available fluorescent dyes. The fabrication technology is based on a cost-efficient replication method, employing polydimethylsiloxane materials mixed with the dye Nile red. Upon introduction of ethanol vapors, the fluorescent emission was found to have a wavelength shift of ~20 nm with a response time of ~10 s. Observing the fluorescence intensity of the shifted emission spectrum in a periodically varying environment inside a gas-sensing setup showed a respective variation with introduction of ethanol vapor. The intensity variation also showed the reversibility of the sensor. The sensing platform is found to hold much promise for further integration and multiplexing.

Selective laser patterning of thin organic films is an important aspect in the roll-to-roll production of organic electronic devices such as organic light emitting diodes (OLEDs). An excimer laser is well suited for the patterning and structuring of polymer thin films as their UV absorption is significant. Selective removal of a transparent conducting polymer PEDOT:PSS (poly(3,4-ethylene dioxythiophene): polystyrene sulfonate) on a multilayered (inorganic-organic-inorganic) barrier and a flexible PEN (polyethylene napthalate) substrate has been studied using a KrF excimer laser. The ablation craters were characterized with electron microscopy and profilometry. For the first time, chemical surface analysis of the patterned area was performed with Time-Of-Flight Static Secondary Ion Mass Spectrometry (TOF-S-SIMS), providing a detailed insight of the surface composition after laser ablation and plasma post-treatments. (C) 2013 Elsevier B.V. All rights reserved.

This paper presents a study of selective ablation of thin organic films (LEP- Light Emitting Polymer, PEDOT:PSS- Poly 3,4-ethylenedioxythiophene: polystyrene sulfonate) by using 248 nm Excimer laser, on various kinds of multilayered SiN barrier foils for the development of Organic Light Emitting Diodes (OLED). Different Silicon Nitride (SiN) barrier foils with dedicated absorption spectra are taken into account for this purpose. The drive for looking into different types of SiN originates from the fact that the laser selective removal of a polymer without damage to the barrier layer underneath is challenging in the dynamic laser processing of thin films. The barrier is solely responsible for the proper encapsulation of the OLED stack. The main limitation of current OLED design is its shorter life span, which is directly related to the moisture or water permeation into the stack, leading to black spots. An optimization of laser parameters like fluence and number of shots has been carried out for the various types of SiN barrier foils. We are able to obtain a wider working process window for the selective removal of LEP and PEDOT:PSS from SiN barrier, by variation of the different types of SiN.

This paper describes the implementation of a low-cost technology platform for fluorescence-based optochemical sensors made up of arrays of multimode waveguides and coupling structures integrated onto a flexible substrate. Such aconfiguration is ideal for multi-analyte detection owing to a possibility of future integration of different dyes in each waveguides. The presence of light sources, fluorescent sensing elements and photodetectors in a foil platform makes it a compact optochemical sensor, which has wide-range of applications in medical, biochemical, and environmentaldiagnostics. Flexible lightguides fabricated using soft-lithography based replication techniques, are used in combination with 45° micromirror coupling structures, having a loss of 0.5dB. Fluorescent dyes are incorporated with the lightguides enabling a detection of shift in fluorescence-peaks in contact with gases, which are read-out at the detection. Initial measurements yielded promising results of the waveguides mixed with fluorescent dyes showing response to toluene.

A picosecond pulsed laser has demonstrated successful selective ablation of different thin film layers from multilayer stacks on flexible substrates allowing structuring of large area flexible organic electronic devices. These thin film layers are extremely thin and sensitive to thermal damage, so the ultrashort pulse duration combined with the flexibility to use infrared, green and ultraviolet wavelengths allows clean scribing of a range of thin film materials used in organic, electronic devices. This capability combined with the high repetition rate allows high scribe speeds of several metres/second with little or no surface debris or heat affected zone. Such laser patterning is well suited for reel-to-reel processes offering the opportunity for cost effective production of flexible devices.A picosecond pulsed laser has demonstrated successful selective ablation of different thin film layers from multilayer stacks on flexible substrates allowing structuring of large area flexible organic electronic devices. These thin film layers are extremely thin and sensitive to thermal damage, so the ultrashort pulse duration combined with the flexibility to use infrared, green and ultraviolet wavelengths allows clean scribing of a range of thin film materials used in organic, electronic devices. This capability combined with the high repetition rate allows high scribe speeds of several metres/second with little or no surface debris or heat affected zone. Such laser patterning is well suited for reel-to-reel processes offering the opportunity for cost effective production of flexible devices.

A study on via drilling and channel scribing on PEN and PET substrates for flexible electronic application is discussed in this paper. For the experiments, both KIF excimer laser (248 nm) and frequency tripled Nd:YAG (355 nm) laser are used. Different measurement techniques like optical microscopy, Dektak profilometer, Confocal microscopy and scanning electron microscopy (SEM) were employed to characterize the quality of the channels and vias. The patterned structures were filled by three different methods using a conductive paste or ink that is cured in an oven at an elevated temperature. The cross-sectional measurements of channels and vias were carried out using SEM to study the uniformity of filling.

Multimode laser emission is observed in a polymer optical fiber doped with a mixture of rhodamine 6G and rhodamine B dyes. Tuning of laser emission is achieved by using the mixture of dyes due to the energy transfer occurring from donor molecule (rhodamine 6G) to acceptor molecule (rhodamine B). The dye doped polymethylmethacrylate (PMMA) based polymer optical fiber is pumped axially at one end of the fiber using 532nm pulsed laser beam from an Nd: YAG laser and the fluorescence emission is collected from the other end. At low pump energy levels, fluorescence emission is observed. When the energy is increased beyond a threshold value, laser emission occurs with a multimode structure. The optical feedback for the gain medium is provided by the cylindrical surface of the optical fiber which acts as a cavity. This fact is confirmed by the mode spacing dependence on the diameter of the fiber.

The fast-growing market of organic electronics stimulates the development of versatile technologies for structuring thin-film materials. Ultraviolet lasers have proven their full potential for patterning organic thin films, but only a few studies report on interaction with thin-film barrier layers. In this paper, we present an approach in which the laser patterning process is optimized together with the barrier film, leading to a highly selective patterning technology without introducing barrier damage. This optimization is crucial, as the barrier damage would lead to moisture and oxygen ingress, with accelerated device degradation as a result. Following process optimization, a laser processed flexible organic LED has been fabricated and thin-film encapsulated and its operation is shown for the first time in atmospheric conditions.

Laser induced forward transfer is an emerging material deposition technology. We investigated the feasibility of this technique for printing thermally sensitive, electrically conductive adhesives with and without using an intermediate dynamic release layer. A 248nm KrF-excimer laser was used to print the epoxy-based conductive adhesives containing silver flakes down to 75μm dot size. The process is particularly relevant for realizing electrical connections to surface mount devices in the microelectronics industry. Characterization of the printed materials was analyzed by Fourier transform infrared spectroscopy, four-point electrical measurements, die-shear testing and temperature shock testing, to establish that the properties of the adhesive were not affected by direct or indirect laser irradiation. The lack of degradation by the laser onto the adhesives confirms the potential of this technique for interconnection applications. cop. 2014 Astro Ltd.

A femtosecond laser has been successfully utilized for patterning thin Flexible Organic Light Emitting Diode (FOLED) structures of individual layer thickness around 100nm. The authors report in this paper a step-like ablation behavior at the layer interfaces which accounts for a local removal of entire layers. Various surface analyzing techniques are used to investigate the morphologies and chemical compositions within and in the vicinity of the ablation areas. This study opens a new avenue in selectively ablating different layers from a multilayer stack on flexible substrates using fs lasers allowing post deposition structuring of large area flexible organic electronic devices. (C)2010 Optical Society of America