73 results on '"Stefan Gall"'
Search Results
2. Properties of laser-crystallised silicon thin-film solar cells on textured glass
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Sven Kühnapfel, Stefan Gall, Jialiang Huang, Jonathan Dore, Sergey Varlamov, and Mohd Zamir Pakhuruddin
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Materials science ,Silicon ,Diffusion ,chemistry.chemical_element ,02 engineering and technology ,01 natural sciences ,law.invention ,Planar ,Optics ,law ,0103 physical sciences ,Electrical and Electronic Engineering ,010302 applied physics ,business.industry ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Laser ,Atomic and Molecular Physics, and Optics ,Electronic, Optical and Magnetic Materials ,Wavelength ,chemistry ,Optoelectronics ,Quantum efficiency ,0210 nano-technology ,business ,Current density ,Voltage - Abstract
We present optoelectronic properties of liquid phase crystallised silicon (LPC Si) thin-film solar cells on abrade-textured glass. On the textured glass-Si interface, LPC Si film exhibits a large broadband absorption enhancement, compared to a planar reference. However, LPC Si solar cells on the textured glass demonstrate a significant electrical degradation. External quantum efficiency (EQE) for the cell on the textured glass is lower throughout the 300–1100 nm wavelength region, compared to the planar reference. Open-circuit voltage (Voc) and short-circuit current density (Jsc) for the cells on the textured glass also show lower performance. This is believed to be due to higher effective area of poorly-passivated glass-Si interface, lower bulk carrier diffusion length in the absorber material and shunting through cracks and pinholes in the LPC films on the textured glass.
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- 2017
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3. Direct correlation of microstructure and device performance of liquid phase crystallized Si thin film solar cells on glass
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Sven Kühnapfel, Stefan Gall, Paul Sonntag, N. Schäfer, and Daniel Abou-Ras
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010302 applied physics ,Materials science ,Silicon ,business.industry ,Liquid phase ,chemistry.chemical_element ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Microstructure ,01 natural sciences ,Optics ,Zone melting recrystallization ,chemistry ,0103 physical sciences ,General Materials Science ,Thin film solar cell ,Composite material ,0210 nano-technology ,business ,Electron backscatter diffraction - Published
- 2016
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4. Laser firing in silicon heterojunction interdigitated back contact architecture for low contact resistance
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Sven Kühnapfel, Holger Rhein, Cham Thi Trinh, Rutger Schlatmann, Bernd Rech, Siddhartha Garud, Daniel Amkreutz, and Stefan Gall
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Solar cells of the next generation ,Materials science ,Passivation ,02 engineering and technology ,engineering.material ,010402 general chemistry ,01 natural sciences ,Fluence ,law.invention ,law ,Equivalent series resistance ,Renewable Energy, Sustainability and the Environment ,business.industry ,Contact resistance ,021001 nanoscience & nanotechnology ,Laser ,0104 chemical sciences ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Polycrystalline silicon ,engineering ,Optoelectronics ,0210 nano-technology ,business ,Layer (electronics) ,Short circuit - Abstract
This work reports a laser firing technique applied to completed silicon heterojunction interdigitated back contact solar cells in order to lower contact resistance. Previously, the implementation of a-Si:H(i) at the electron contact of polycrystalline silicon solar cells on glass substrates led to an increase in series resistance. The cell architecture with the current record efficiency of 14.2% (with illumination through glass) utilizes only an a-Si:H(n+) layer and 2–2.9 mA cm−2 of short circuit current density is lost due to electrical shading under the electron contact [1,2]. The goal of implementing an a-Si:H(i) layer and laser firing at this contact is to achieve low contact resistance at fired spots while preserving a-Si:H(i) passivation in unfired regions. After the laser firing, VOC was retained, while up to 14% absolute increase in FF was obtained with a mere 0.2 mA cm−2 loss in JSC. In the best performing cell, a 72.1% FF was achieved with a 0.7 mA cm−2 loss in JSC. Two laser sources were used to first ablate a part of the silver contact metal, and then to laser fire through the Si(n)/a-Si:H(i/n+)/ITO/Ag contact. The optimal laser fluence was found to be 1.1–0.5 J cm−2 (355 nm, picosecond pulse duration) and 4.4–5.2 J cm−2 (532 nm, nanosecond pulse duration), respectively. The upper limit on specific contact resistance in the laser fired spots was calculated to be 38 ± 20 mΩ cm 2 as a conservative estimate.
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- 2019
5. Liquid-Phase Crystallized Silicon Solar Cells on Glass: Increasing the Open-Circuit Voltage by Optimized Interlayers for n- and p-Type Absorbers
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Ulrike Bloeck, Bernd Rech, Jan Schmidt, Onno Gabriel, Jan Haschke, Sven Kühnapfel, Stefan Gall, Daniel Amkreutz, Paul Sonntag, and William David Barker
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Materials science ,Silicon ,Passivation ,business.industry ,Open-circuit voltage ,chemistry.chemical_element ,Condensed Matter Physics ,Electronic, Optical and Magnetic Materials ,law.invention ,Monocrystalline silicon ,chemistry ,law ,Optoelectronics ,Wafer ,Quantum efficiency ,Crystallite ,Electrical and Electronic Engineering ,Crystallization ,business - Abstract
Liquid-phase crystallization (LPC) has proven to be a suitable method to grow large-grained silicon films on commercially well-available glass substrates. Zone-melting crystallization with high-energy-density line sources such as lasers or electron beams enabled polycrystalline grain growth with wafer equivalent morphology. However, the electronic quality is strongly affected by the material used as the interlayer between the glass and the silicon absorber. Open-circuit voltages above 630 mV, and efficiencies up to 11.8% were demonstrated using n-type absorbers on a sputtered interlayer comprising a triple stack of SiO2/SiN $_{x}$ /SiO2. In this study, we present our results to further improve the device performance by investigating the influence of the interlayer on the open-circuit voltage of the devices and characterize the properties of the absorber and interface using bias light-dependent quantum efficiency data and transmission electron microscopy (TEM) images. Finally, we investigate the applicability of aluminum oxide (Al2 O3) for passivation of p-type LPC absorbers.
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- 2015
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6. Towards monocrystalline silicon thin films grown on glass by liquid phase crystallization
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Sven Kühnapfel, Stefan Gall, Bernd Rech, and Daniel Amkreutz
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Materials science ,Silicon ,Renewable Energy, Sustainability and the Environment ,business.industry ,Nanocrystalline silicon ,chemistry.chemical_element ,Substrate (electronics) ,Grain size ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Monocrystalline silicon ,Crystallography ,chemistry ,law ,Optoelectronics ,Wafer ,Crystalline silicon ,Crystallization ,business - Abstract
Liquid phase crystallization of silicon is a promising technology to grow crystalline silicon thin films on glass. It has already been demonstrated that open circuit voltages of up to 656 mV and efficiencies of up to 11.8% can be achieved by this technique. Nevertheless further improvements are required to become competitive with wafer based silicon solar cells. A possibility to improve the quality is to enlarge the grain size and to control the crystallographic orientation of the resulting layers. While a preferential {100} surface orientation can be triggered utilizing suitable crystallization parameters, the in-plane orientation still remains random. Also the grain size stays within the same range. By introducing a local monocrystalline seed at the beginning of the crystallization process, we are able to control both the surface and the in-plane orientation of the silicon films. In addition the grain size is significantly increased in scanning direction and only limited by the substrate size of 5 cm. This high morphological quality is accompanied by an improved electrical quality confirmed by photoluminescence imaging and Hall measurements. This is a big step towards the final goal to directly grow monocrystalline silicon thin films on glass substrates.
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- 2015
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7. Rear-side All-by-Laser Point-contact Scheme for liquid-phase-crystallized silicon on glass solar cells
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F. Fink, M. Nittel, Sven Ring, Holger Rhein, K. Bhatti, Carola Klimm, B. Rau, Onno Gabriel, R. Duman, Christof Schultz, Stefan Gall, M. Weizman, M. Schüle, Bernd Stannowski, Rutger Schlatmann, and Simon Kirner
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Materials science ,Laser ablation ,Silicon ,Renewable Energy, Sustainability and the Environment ,business.industry ,Hybrid silicon laser ,chemistry.chemical_element ,engineering.material ,Laser ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Amorphous solid ,law.invention ,Optics ,Polycrystalline silicon ,chemistry ,Resist ,law ,Solar cell ,engineering ,business - Abstract
We report here on the development of a rear-side point-contact scheme for liquid-phase-crystallized silicon on glass solar cells, which uses laser for all structuring and contact-post-treatment steps. Our contact scheme is based on the procedure developed by CSG Solar and contains two main innovations. First, we demonstrate here that it is possible to form contact holes in the back-reflector resist layer by laser ablation instead of printing droplets of an etch solution with inkjet. The use of laser for forming holes in the resist holds promise for enhancing the precision and reliability of this process. Second, we show that for both p and n-type absorbers, laser firing at the absorber-point-contacts can be used to increase the doping concentration beneath the metal contact and thereby achieve low-resistance contacts. Using the All-by-Laser Point-contact Scheme (ALPS) we were able to reach a solar cell conversion efficiency of 11.5% for a planar n-type laser-crystallized silicon absorber with an amorphous/crystalline heterojunction structure.
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- 2015
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8. Investigations of core level states in epitaxial grown Si layers by electron energy loss spectrometry
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Michael Stöger-Pollach, Henny W. Zandbergen, E C Karl-Rückert, Cécile Hébert, Peter Schattschneider, B. Rau, and Stefan Gall
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Materials science ,Electron energy ,Analytical chemistry ,Core level ,Mass spectrometry ,Epitaxy - Published
- 2018
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9. Continuous Wave Line Laser for Large Area Material Refinement high performance technology made in Germany
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Stefan Gall, Paul Harten, and Sven Kühnapfel
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Materials science ,Optics ,business.industry ,law ,Continuous wave ,Line (text file) ,business ,Laser ,HySPRINT, laser, crystallization, silicon, new applications ,law.invention - Abstract
In a constantly evolving laser industry, new and innovative applications of laser radiation are emerging in scope as well as in numbers. While pulsed lineshaped laser beams are already well established as mainstream manufacturing tools in the production of flat panel displays, continuous wave line beam processes are still in their infancy. Nevertheless, they have shown great potential in research amp; development laboratories as well as in pilot plants for various thermal material processing applications
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- 2018
10. Preferential {100} grain orientation in 10 micrometer-thick laser crystallized multicrystalline silicon on glass
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Ch. Genzel, Stefan Gall, Norbert H. Nickel, Bernd Rech, Sven Kühnapfel, Manuela Klaus, and Daniel Amkreutz
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Diffraction ,Materials science ,Silicon ,Metals and Alloys ,chemistry.chemical_element ,Surfaces and Interfaces ,Substrate (electronics) ,Laser ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Micrometre ,Crystallography ,chemistry ,law ,Materials Chemistry ,Grain boundary ,Crystallization ,Composite material ,Electron backscatter diffraction - Abstract
Liquid phase crystallization of 10 μm thin silicon layers on glass substrates was performed with a line-shaped continuous wave laser beam. The process window was investigated in terms of the scanning velocity of the laser, the pre-heating of the specimens and the applied laser intensity. We have identified the entire process window, in which large-scale crystallization without deformation or destruction of the substrate and cracking of the silicon layer can be obtained. The grain orientations of the resulting Si layers were analyzed using both electron backscatter diffraction (EBSD) and X-ray diffraction (XRD). The influence of the critical crystallization parameters on the grain orientation of the silicon film was examined. EBSD and XRD measurements show that a preferential {100} surface texture and {100} and {101} orientations in scanning direction of the laser can be achieved if appropriate crystallization parameters are used. This texture formation is accompanied with a substantial decrease of high angle grain boundaries.
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- 2015
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11. Multi crystalline silicon thin films grown directly on low cost soda-lime glass substrates
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Sven Kühnapfel, Stefanie Severin, Paul Harten, Bert Stegemann, Stefan Gall, and Norbert Kersten
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Soda-lime glass ,Materials science ,Silicon ,chemistry.chemical_element ,02 engineering and technology ,Substrate (electronics) ,multicrystalline silicon, soda lime glass, laser crystallization, thin films ,010402 general chemistry ,01 natural sciences ,law.invention ,law ,Solar cell ,Crystalline silicon ,Thin film ,Renewable Energy, Sustainability and the Environment ,business.industry ,Open-circuit voltage ,021001 nanoscience & nanotechnology ,0104 chemical sciences ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,chemistry ,Optoelectronics ,0210 nano-technology ,business ,Layer (electronics) - Abstract
Liquid phase crystallization of silicon is a promising technology platform to grow multi crystalline silicon thin films on foreign substrates. For solar cell application it has already been demonstrated that open circuit voltages of up to 661 mV [1] and efficiencies of up to 15.9% [2] can be achieved on a silicon layer of a few microns only. However, while the quality of the material has been continuously improved, the cost factor of the utilized substrate has been given little attention. The present work focuses on the technology transfer from technical glass substrates to low cost soda-lime glass substrates to become more attractive for commercial applications. We demonstrate that despite a large difference in the expansion coefficient between soda lime glass and silicon absorber layer, adhesive silicon thin films can be produced under certain conditions. On these first layers, we were able to fabricate solar cells, which in their cell and material properties were only ~30% below the values of their technical glass counterparts.
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- 2019
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12. Efficiency and stability enhancement of laser-crystallized polycrystalline silicon thin-film solar cells by laser firing of the absorber contacts
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Holger Rhein, G. Andrä, B. Rau, M. Weizman, Jonathon Dore, Rutger Schlatmann, Christof Schultz, Carola Klimm, F. Fink, and Stefan Gall
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Materials science ,Renewable Energy, Sustainability and the Environment ,business.industry ,technology, industry, and agriculture ,Nanocrystalline silicon ,engineering.material ,Quantum dot solar cell ,Copper indium gallium selenide solar cells ,Polymer solar cell ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Monocrystalline silicon ,Polycrystalline silicon ,engineering ,Optoelectronics ,Crystalline silicon ,Plasmonic solar cell ,business - Abstract
Polycrystalline silicon thin-film solar cells produced by continuous-wave diode-laser crystallization at the University of New South Wales were recently reported to have reached a conversion efficiency above 10%. One drawback of these cells, however, was that they exhibited efficiency degradation within several hours after the cell fabrication was completed. In this work we show that by applying laser firing to the rear point contacts of the solar cells, it is possible to stabilize and even to enhance the performance of these devices. Our investigation indicates that it is the poor quality of the contact between the aluminum and the silicon absorber that causes the cell degradation and offers an elegant and industrial-compatible process to improve the cell performance. This is the first time that the laser firing process, initially developed for alloying an aluminum layer through a dielectric layer on crystalline silicon wafer solar cells, is being applied to polycrystalline silicon thin-film solar cells.
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- 2014
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13. Investigation of Laser-fired Rear-side Point Contacts of Laser-crystallized Silicon Thin-film Solar Cells by Conductive Probe Atomic Force Microscopy
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Stefan Gall, Rutger Schlatmann, Holger Rhein, J. Sandström, M. Weizman, O. Gref, Christian Boit, and F. Friedrich
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Materials science ,c-AFM ,Silicon ,business.industry ,chemistry.chemical_element ,Conductive atomic force microscopy ,Conductivity ,Laser ,law.invention ,Optics ,Energy(all) ,laser firing ,chemistry ,law ,Aluminium ,Optoelectronics ,Thin film ,business ,Contact area ,Layer (electronics) ,rear-side point contacts - Abstract
The influence of a subsequent ns laser-firing process on aluminium rear-side point contacts of laser-crystallized silicon thin-film solar cells was investigated by means of conductive probe atomic force microscopy. A significant increase in conductivity was observed in the laser-fired contact area. The spatial uniformity of this enhanced conductivity as well as changes in the aspect ratio of the induced pit allowed us to derive a suitable parameter window for firing a 100nm thin aluminium layer typically used in such thin film Si solar cells devices.
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- 2014
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14. Backside contacted solar cells with heterojunction emitters and laser fired absorber contacts for crystalline silicon on glass
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Luana Mazzarella, Tim Frijnts, Simon Kirner, Stefan Gall, Holger Rhein, Costantino Matarazzo, Bernd Rech, Rutger Schlatmann, and Paul Sonntag
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Materials science ,business.industry ,Doping ,Heterojunction ,02 engineering and technology ,010402 general chemistry ,021001 nanoscience & nanotechnology ,Laser ,01 natural sciences ,Cell resistance ,0104 chemical sciences ,law.invention ,law ,Solar cell ,Optoelectronics ,Crystalline silicon ,0210 nano-technology ,business ,Layer (electronics) ,Common emitter - Abstract
Backside contacted cells were fabricated on p- and n-type, liquid phase crystallized silicon on glass. The heterojunction emitter and transparent contacting layer were opened locally using an inkjet printer and the absorber was contacted with laser fired point contacts. An analytical resistance model was derived to determine the resistance losses for the point contact geometry. Using test structures and the model it was found that for p-type cells the main contribution to the cell resistance came from the absorber contact and the absorber. Both were strongly reduced by increasing the absorber doping. For n-type cells the main contributions originated from the emitter and emitter-TCO contact, which was improved by changing the emitter type, resulting in an 11.6 % solar cell.
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- 2016
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15. Characterization of poly-Si thin-film solar cell functions and parameters with IR optical interaction techniques
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F. Friedrich, Y. Yokoyama, Christian Boit, U. Kerst, Stefan Gall, and M. Boostandoost
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Photocurrent ,Materials science ,Silicon ,business.industry ,Doping ,chemistry.chemical_element ,engineering.material ,Electroluminescence ,Condensed Matter Physics ,Atomic and Molecular Physics, and Optics ,Electronic, Optical and Magnetic Materials ,law.invention ,Monocrystalline silicon ,chemistry.chemical_compound ,Polycrystalline silicon ,chemistry ,law ,Solar cell ,engineering ,Optoelectronics ,Electrical and Electronic Engineering ,business ,Indium gallium arsenide - Abstract
Three different optical interaction techniques have been employed to characterise the electrical and material parameters of polycrystalline silicon (poly-Si) thin-film solar cells with an interdigitated mesa structure. First, Light Beam Induced Current (LBIC) in the infrared range was used to locally analyse the light collection properties. Second, electroluminescence in forward bias (EL) yielding information on band to band recombination was performed. Third, electroluminescence in reverse bias (ELR) was utilized to gain information on the intraband relaxation. The EL and ELR measurements were performed using cooled Si-CCD (Silicon-based Charge Coupled Device) and InGaAs (Indium Gallium Arsenide) detectors. The high resolution IR-LBIC measurement equipped with a 1,064 nm wavelength laser has been applied to investigate the grain boundary characteristics in the absorber layer. Additionally, the local electrical characteristics of the absorber layer (diffusion length, doping concentration and built-in potential) have been extracted by performing a bias-dependent IR-LBIC measurement based on a simple theoretical model with the assumption of relatively small diffusion length compared to the absorber layer thickness. The local/spatial distribution of the diffusion length in the absorber layer of the thin-film solar cell has been extracted. Furthermore, the temperature dependence of the photocurrent of thin-film solar cells in a temperature range of −25 to +70 °C has been locally investigated using IR-LBIC. Additionally, the temperature dependence of the reverse bias characteristics of the poly-Si thin-film solar cell is analysed and compared with that of monocrystalline Si solar cell. For the EL and ELR measurements a spectral analysis of the emitted light has been performed. From the EL results material properties like diffusion length and process induced defects have been deduced and insights on the quality of production processes like metallization and etching were gained. The complementary information from the ELR measurements provides access to additional types of defects resulting from generation centres, such as lattice disorder, crystal defects and charged coulomb centers.
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- 2011
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16. Growth of polycrystalline silicon on glass for thin-film solar cells
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K.Y. Lee, Tobias Sontheimer, Stefan Gall, Christiane Becker, and Bernd Rech
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Materials science ,Nucleation ,Quantum dot solar cell ,engineering.material ,Condensed Matter Physics ,Copper indium gallium selenide solar cells ,Polymer solar cell ,law.invention ,Amorphous solid ,Inorganic Chemistry ,Monocrystalline silicon ,Polycrystalline silicon ,Chemical engineering ,law ,Materials Chemistry ,engineering ,Crystallization - Abstract
Polycrystalline Si (poly-Si) thin-film solar cells on glass feature the potential to reach high single-junction efficiencies at low costs. However, the preparation is challenging because the process temperatures are limited by the glass to about 600 °C. There are several methods to prepare poly-Si films on glass. So far, the best poly-Si thin-film solar cells on glass have been prepared by solid phase crystallization (SPC) of amorphous Si (a-Si). In this paper, we give an overview on the formation of poly-Si films by both SPC and the aluminum-induced layer exchange (ALILE) process (which is based on aluminum-induced crystallization (AIC) of a-Si). Due to the fact that the utilization of ZnO:Al-coated glass is an attractive option for future poly-Si thin-film solar cells, we discuss the influence of an additional ZnO:Al layer on the formation of poly-Si films. Such an additional ZnO:Al layer leads to enhanced nucleation. Thus, the time necessary to form the poly-Si film (process time) and the resulting grain size of the poly-Si film are reduced.
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- 2010
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17. Crystal nucleation in electron‐beam evaporated amorphous silicon on ZnO:Al‐ and SiN‐coated glass for thin film solar cells
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Stefan Gall, Tobias Sontheimer, Bernd Rech, and Christiane Becker
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Amorphous silicon ,Materials science ,Analytical chemistry ,Nucleation ,Activation energy ,Condensed Matter Physics ,law.invention ,Crystal ,Crystallography ,chemistry.chemical_compound ,chemistry ,Plasma-enhanced chemical vapor deposition ,law ,Solar cell ,Crystallization ,Layer (electronics) - Abstract
The crystallization of high-rate electron beam evaporated amorphous silicon on ZnO:Al-coated glass and SiN-coated glass was investigated by applying ex-situ optical microscopy and isothermal annealing. The nucleation process in solar cell structures consisting of n+-Si(PECVD)/p-Si/p+-Si layers was analyzed and subsequently compared to the phase transition in p-Si and n+-Si(PECVD)/p-Si on SiN and ZnO:Al-coated glass. With a high steady-state nucleation rate and a low activation energy (EIss = 2.7 eV), the nucleation process of Si on ZnO:Al has shown to differ significantly from nucleation on SiN (EIss = 4.5 eV) in the investigated temperature regime of 560 °C to 600 °C. The experiments revealed that the n+-Si(PECVD) layer did not serve as a nucleation layer and did not influence the nucleation of p-Si on SiN. On ZnO:Al, however, the nucleation rate of n+-Si(PECVD)/p-Si was found to be smaller than the nucleation rate of a single p-Si layer. While the p+-Si promotes the nucleation on SiN, it did not affect the nucleation process of Si on ZnO:Al. (© 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)
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- 2010
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18. The Investigation of Crystallization of a-Si Films Deposited on Different Orientations by Solid Phase Epitaxy Process
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K.Y. Lee, Bernd Rech, Young-Chul Chang, Stefan Gall, and Chungkeun Kim
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Amorphous silicon ,Materials science ,Annealing (metallurgy) ,Metals and Alloys ,Dangling bond ,Condensed Matter Physics ,Epitaxy ,Electronic, Optical and Magnetic Materials ,law.invention ,chemistry.chemical_compound ,Crystallography ,chemistry ,Si substrate ,Mechanics of Materials ,law ,Wafer ,Crystallization - Abstract
In the experiment of this study, amorphous silicon (a-Si) films deposited by electronbeam evaporation method on (100) p+, (110) p+ and (111) p+ Si wafer substrates were crystallized at 600 °C by the solid phase epitaxy method. The times for generating the nuclei were different from one another depending on crystallized directions of the substrates, because the number of dangling bonds existing on the surface of the substrates and also the intervals of lattices are different from one another depending on the direction of crystallization. The crystallized Si film showed lots of defects. With increasing annealing time, the number of defects decreased. Also, it included more cracks. However, crystallization of the a-Si film on the (111) Si substrate was not epitaxial growth. The crystallized Si film was composed of crystal grains smaller than 1 μm.
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- 2009
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19. Solid-phase crystallization of amorphous silicon on ZnO:Al for thin-film solar cells
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Stefan Gall, Tobias Hanel, Bernd Rech, M. Berginski, K.Y. Lee, E. Conrad, B. Gorka, Jürgen Hüpkes, Pinar Dogan, Christiane Becker, F. Fenske, B. Rau, Florian Ruske, and T. Weber
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Amorphous silicon ,Materials science ,Silicon ,Renewable Energy, Sustainability and the Environment ,business.industry ,chemistry.chemical_element ,engineering.material ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,chemistry.chemical_compound ,Polycrystalline silicon ,Optics ,chemistry ,Chemical engineering ,law ,Solar cell ,engineering ,Thin film ,Crystallization ,business ,Sheet resistance ,Transparent conducting film - Abstract
The suitability of ZnO:Al thin films for polycrystalline silicon (poly-Si) thin-film solar cell fabrication was investigated. The electrical and optical properties of 700 -nm-thick ZnO:Al films on glass were analyzed after typical annealing steps occurring during poly-Si film preparation. If the ZnO:Al layer is covered by a 30 nm thin silicon film, the initial sheet resistance of ZnO:Al drops from 4.2 to 2.2 Ω after 22 h annealing at 600 °C and only slightly increases for a 200 s heat treatment at 900 °C. A thin-film solar cell concept consisting of poly-Si films on ZnO:Al coated glass is introduced. First solar cell results will be presented using absorber layers either prepared by solid-phase crystallization (SPC) or by direct deposition at 600 °C.
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- 2009
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20. Polycrystalline silicon thin-film solar cells on glass
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F. Fenske, E. Conrad, Bernd Rech, Florian Ruske, B. Gorka, K.Y. Lee, Stefan Gall, Christiane Becker, Pinar Dogan, and B. Rau
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Materials science ,Renewable Energy, Sustainability and the Environment ,business.industry ,engineering.material ,Evaporation (deposition) ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Cost reduction ,Polycrystalline silicon ,Optics ,Material quality ,engineering ,Optoelectronics ,Deposition (phase transition) ,Thin film solar cell ,business ,Layer (electronics) - Abstract
Poly-Si thin-film solar cells on glass feature the potential to reach single-junction efficiencies of 15% or even higher at low costs. In this paper innovative approaches are discussed, which could lead to substantial efficiency improvements and significant cost reductions: (i) preparation of large-grained poly-Si films using the ‘seed layer concept’ targeting at high material quality, (ii) utilization of ZnO:Al-coated glass enabling simple contacting and light-trapping schemes, (iii) utilization of high-rate electron-beam evaporation for the absorber deposition offering a high potential for cost reduction.
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- 2009
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21. Influence of Hydrogen Plasma on the Defect Passivation of Polycrystalline Si Thin Film Solar Cells
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Florian Ruske, Christiane Becker, B. Gorka, Stefan Gall, Pinar Dogan, B. Rau, and Bernd Rech
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Materials science ,Polymers and Plastics ,Passivation ,Open-circuit voltage ,Analytical chemistry ,engineering.material ,Condensed Matter Physics ,Electron beam physical vapor deposition ,Polymer solar cell ,Polycrystalline silicon ,Electrode ,engineering ,Breakdown voltage ,Thin film - Abstract
Hydrogen passivation (HP) of polycrystalline silicon (poly-Si) thin film solar cells was performed in a parallel plate radio-frequency (rf) plasma setup. The influence of hydrogen pressure p and electrode gap d on breakdown voltage Vbrk is presented showing that the minimum in Vbrk shifts with higher pressures towards higher p · d values. Cell test structures provided by CSG Solar AG were used to examine the influence of p and d on the open circuit voltage VOC. The highest VOC's were achieved for p · d values that correspond to a minimum in Vbrk. HP strongly improved the VOC. After the hydrogen plasma treatment the VOC improved significantly by a factor of 2 and amounted to 450 mV. Optimized parameters were then applied to different poly-Si solar cells prepared by electron beam evaporation.
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- 2009
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22. Development of a rapid thermal annealing process for polycrystalline silicon thin-film solar cells on glass
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F. Fenske, T. Weber, B. Gorka, K.Y. Lee, Pinar Dogan, B. Rau, Bernd Rech, and Stefan Gall
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Materials science ,Passivation ,Silicon ,viruses ,Mechanical Engineering ,Metallurgy ,chemistry.chemical_element ,biochemical phenomena, metabolism, and nutrition ,engineering.material ,Condensed Matter Physics ,law.invention ,Annealing (glass) ,Polycrystalline silicon ,chemistry ,Chemical engineering ,Mechanics of Materials ,law ,engineering ,General Materials Science ,Grain boundary ,Crystallite ,Thin film ,Crystallization - Abstract
In this report, we discuss the influence of rapid thermal annealing (RTA) on the performance of polycrystalline Si (poly-Si) thin-film solar cells on glass where the poly-Si layers are differently prepared. The first part presents a comprehensive study of RTA treatments on poly-Si thin-films made by solid phase crystallization (SPC) (standard material of CSG Solar AG, Thalheim). By varying both plateau temperature (up to 1050 °C) and duration (up to 1000 s) of the annealing profile, we determined the parameters for a maximum open-circuit voltage (VOC). In addition, we applied our standard plasma hydrogenation treatment in order to passivate the remaining intra-grain defects and grain boundaries by atomic hydrogen resulting in a further increase of VOC. We found, that the preceding RTA treatment increases the effect of hydrogenation already at comparable low RTA temperatures. The effect on hydrogenation increases significantly with RTA temperature. In a second step we investigated the effect of the RTA and hydrogenation on large-grained poly-Si films based on the epitaxial thickening of poly-Si seed layers.
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- 2009
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23. Investigation of intragrain defects in pc-Si layers obtained by aluminum-induced crystallization: Comparison of layers made by low and high temperature epitaxy
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K.Y. Lee, D. Van Gestel, J. Poortmans, Ivan Gordon, Stefan Gall, Guy Beaucarne, Hugo Bender, and P. Dogan
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Amorphous silicon ,Materials science ,Scanning electron microscope ,Mechanical Engineering ,food and beverages ,chemistry.chemical_element ,Condensed Matter Physics ,Epitaxy ,Grain size ,law.invention ,chemistry.chemical_compound ,Crystallography ,chemistry ,Mechanics of Materials ,Transmission electron microscopy ,Etching (microfabrication) ,law ,Aluminium ,General Materials Science ,Composite material ,Crystallization - Abstract
Thin-film polycrystalline-silicon (pc-Si) solar cells with a grain size in the order of 1–100 μm could substantially lower the price of photovoltaic energy if sufficiently high efficiencies are obtained on low-cost foreign substrates. A promising approach is the epitaxial thickening of seed layers made by aluminum-induced crystallization (AIC) of amorphous silicon. A clear difference in performance was found for AIC based solar cells grown by low- and high-temperature epitaxy. A large intragrain defect density was observed for this type of pc-Si solar cells that probably limits the cell performance. This paper studies intragrain defect formation in AIC based pc-Si layers by the investigation of state of the art absorber layers grown both by low- and high-temperature epitaxy on seed layers made on various substrates. The samples were characterized by defect etching in combination with scanning electron microscopy (SEM) and by cross-section transmission electron microscopy (TEM). The AIC seed layers themselves were found to be major sources of intragrain defects. Moreover, AIC seed layers prepared under different conditions can lead to different intragrain defect densities.
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- 2009
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24. Large-grained poly-Si films on ZnO:Al coated glass substrates
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Stefan Gall, K.Y. Lee, Jan D'Haen, Bernd Rech, M. Berginski, Ivan Gordon, M. Muske, and Jürgen Hüpkes
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Materials science ,Annealing (metallurgy) ,Metals and Alloys ,chemistry.chemical_element ,Mineralogy ,Surfaces and Interfaces ,Zinc ,engineering.material ,Grain size ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,symbols.namesake ,Polycrystalline silicon ,chemistry ,Optical microscope ,Chemical engineering ,Aluminium ,law ,Materials Chemistry ,engineering ,symbols ,Thin film ,Raman spectroscopy - Abstract
Thin film polycrystalline silicon (poly-Si) films have been fabricated by the aluminium-induced layer exchange (ALILE) process on ZnO:Al coated glass. The formation of the poly-Si films was observed during the annealing process using an optical microscope. Poly-Si films formed on ZnO:Al coated glass consist of high-quality poly-Si material, as evidenced by Raman measurement. The average grain size of the poly-Si films slightly increases with decreasing annealing temperature. The formation of poly-Si films on ZnO:Al coated glass led to a preferential (001) orientation at all annealing temperatures (425 °C ~ 525 °C).
- Published
- 2008
- Full Text
- View/download PDF
25. Structural and electrical properties of epitaxial Si layers prepared by E-beam evaporation
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E. Rudigier, K.Y. Lee, B. Gorka, F. Fenske, E. Conrad, B. Rau, Stefan Gall, and Pinar Dogan
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Materials science ,Passivation ,business.industry ,Metals and Alloys ,Surfaces and Interfaces ,Substrate (electronics) ,Electron beam physical vapor deposition ,Evaporation (deposition) ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Monocrystalline silicon ,Optics ,Etch pit density ,Etching (microfabrication) ,Materials Chemistry ,Optoelectronics ,Wafer ,business - Abstract
In this work, we present structural and electrical properties of thin Si films which are homoepitaxially grown at low substrate temperatures (Ts = 450–700 °C) by high-rate electron beam evaporation. As substrates, monocrystalline Si wafers with (100) and (111) orientations and polycrystalline Si (poly-Si) seed layers on glass were used. Applying Secco etching, films grown on Si(111) wafers exhibit a decreasing etch pit density with increasing Ts. The best structural quality of the films was obtained on Si(100) wafers. Defect etching on epitaxially grown poly-Si absorbers reveal regions with different crystalline quality. Solar cells have been prepared on both wafers and seed layers. Applying Rapid Thermal Annealing (RTA) and Hydrogen plasma passivation an open circuit voltage of 570 mV for wafer based and 346 mV for seed layer based solar cells have been reached.
- Published
- 2008
- Full Text
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26. Low-temperature epitaxy of silicon by electron beam evaporation
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B. Gorka, I. Sieber, Stefan Gall, F. Fenske, and Pinar Dogan
- Subjects
Materials science ,business.industry ,Metals and Alloys ,Analytical chemistry ,Surfaces and Interfaces ,Substrate (electronics) ,engineering.material ,Epitaxy ,Electron beam physical vapor deposition ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Monocrystalline silicon ,Polycrystalline silicon ,Optics ,Etch pit density ,Materials Chemistry ,engineering ,Crystalline silicon ,Thin film ,business - Abstract
In this paper we report on homoepitaxial growth of thin Si films at substrate temperatures T s = 500–650 °C under non-ultra-high vacuum conditions by using electron beam evaporation. Si films were grown at high deposition rates on monocrystalline Si wafers with (100), (110) and (111) orientations. The ultra-violet visible reflectance spectra of the films show a dependence on T s and on the substrate orientation. To determine the structural quality of the films in more detail Secco etch experiments were carried out. No etch pits were found on the films grown on (100) oriented wafers. However, on films grown on (110) and (111) oriented wafers different types of etch pits could be detected. Films were also grown on polycrystalline silicon (poly-Si) seed layers prepared by an Aluminum-Induced Crystallisation (AIC) process on glass substrates. Electron Backscattering Diffraction (EBSD) shows that the film growth proceeds epitaxially on the grains of the seed layer. But a considerably higher density of extended defects is revealed by Secco etch experiments.
- Published
- 2007
- Full Text
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27. A model of preferential (100) crystal orientation of Si grains grown by aluminium-induced layer-exchange process
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I. Sieber, Stefan Gall, Jens Schneider, Andrey Sarikov, and M. Muske
- Subjects
Materials science ,Silicon ,Metals and Alloys ,Nucleation ,chemistry.chemical_element ,Surfaces and Interfaces ,Crystal structure ,Epitaxy ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Gibbs free energy ,symbols.namesake ,Crystallography ,chemistry ,Aluminium ,Chemical physics ,Materials Chemistry ,symbols ,Crystallite ,Thin film - Abstract
The aluminium-induced layer-exchange process allows to grow thin large-grained polycrystalline Si films on foreign substrates. A characteristic feature of these films is the preferential (100) orientation of Si grains, favourable for subsequent epitaxial thickening at low temperatures. In this work, a model based on the preferential nucleation is proposed, which elucidates a possible origin of the preferential (100) orientation and its sensitivity to the preparation and process conditions. The probability of Si nuclei to have respective orientation is attributed to the nucleation barrier, i.e. the critical value of the change of the Gibbs energy during nucleation. The preferential orientation is formed statistically by the nuclei having the lowest nucleation barriers.
- Published
- 2007
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28. Large-grained polycrystalline silicon films on glass by argon-assisted ECRCVD epitaxial thickening of seed layers
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Stefan Gall, T. Quinn, H.S. Reehal, G. Ekanayake, and B. Rau
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Materials science ,Analytical chemistry ,Crystal growth ,Chemical vapor deposition ,engineering.material ,Condensed Matter Physics ,Grain size ,Inorganic Chemistry ,Crystallography ,Grain growth ,Polycrystalline silicon ,Materials Chemistry ,engineering ,Crystallite ,Thin film ,Electron backscatter diffraction - Abstract
This work reports on the low temperature ( ⩽ 550 ∘ C ) epitaxial growth of Si films on polycrystalline seed layers made by aluminium-induced crystallisation (AIC) on glass. The seed layers were chemically mechanically polished before use and electron–cyclotron resonance chemical vapour deposition (ECRCVD) was used to deposit the Si films. The quality of the deposited films depends strongly on the addition of Ar to the hydrogen rich silane growth environment. With Ar, epitaxial growth has been achieved to a thickness of ∼ 2.7 μ m . Electron backscatter diffraction (EBSD) analysis shows a similar grain structure to the starting seed layers with a preferred (1 0 0) orientation and grain sizes approaching ∼ 10 μ m for samples up to ∼ 1.7 μ m thick. Thicker films ( 2.7 μ m ) show a more mixed orientation with an increase in the density of smaller grains. Nevertheless, more than 95% of the film surface can be indexed suggesting large grained crystal growth has occurred on all grain orientations present in the seed layer. Similar behaviour is also exhibited by the films grown without Ar but these films are more defective and the deterioration in the EBSD orientation maps occurs at a significantly lower thickness. The role of Ar in the growth process is briefly discussed.
- Published
- 2007
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29. Phase transformations of an alumina membrane and its influence on silicon nucleation during the aluminium induced layer exchange
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Michael Stöger-Pollach, Stefan Gall, Peter Schattschneider, Thomas Walter, and M. Muske
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Aluminium oxides ,Materials science ,Metals and Alloys ,Nucleation ,chemistry.chemical_element ,Surfaces and Interfaces ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Amorphous solid ,Crystallography ,Membrane ,chemistry ,Chemical engineering ,Aluminium ,law ,Phase (matter) ,Materials Chemistry ,Crystallization ,Layer (electronics) - Abstract
The aluminium induced layer exchange process is used for growing crystalline Si films on amorphous substrates like glass, which are further epitaxially thickened and can be used for photovoltaic applications. In this work we investigated Al 2 O 3 membranes separating the Al and Si layer during the layer exchange by means of high-resolution transmission electron microscopy and studied the influence of the membranes' structure on crystallization of Si. We observed a phase transformation of the membrane from the amorphous state to γ-Al 2 O 3 at exchange temperatures at above 450 °C. At higher temperatures this transformations induces cracks into the thin membrane. We further discuss the influence of this phase transformation on the preferential orientation of the growing Si grains.
- Published
- 2007
- Full Text
- View/download PDF
30. Liquid phase crystallized silicon solar cells on glass: Material quality and device design
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Onno Gabriel, Jan Schmidt, Bernd Rech, William David Barker, Sven Kühnapfel, Paul Sonntag, Stefan Gall, Jan Haschke, and Daniel Amkreutz
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Materials science ,Silicon ,business.industry ,Hybrid silicon laser ,Nanocrystalline silicon ,chemistry.chemical_element ,Strained silicon ,Substrate (electronics) ,law.invention ,Monocrystalline silicon ,chemistry ,law ,Solar cell ,Optoelectronics ,Wafer ,business - Abstract
Liquid phase crystallization (LPC) has proven to be a suitable method to grow large-grained silicon films on commercially well available glass substrates. Zone-melting crystallization with high energy density line sources such as lasers or electron beams enabled polycrystalline grain growth with wafer equivalent morphology. A lot of effort was put into interlayer optimization by different groups. Open circuit voltages above 630 mV and efficiencies up to 11.8% were demonstrated using n-type absorbers on a sputtered interlayer between glass substrate and silicon absorber comprising a triple stack of SiO2/SiNx/SiO2. In this work we report on our results to further improve device performance by investigating the influence of the interlayer on the open circuit voltage of the devices and demonstrate first results achieved on an interdigitated back contacted silicon heterojunction solar cell to simplify device fabrication.
- Published
- 2015
- Full Text
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31. Large-grained polycrystalline silicon on glass for thin-film solar cells
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E. Conrad, K. Petter, B. Rau, Jens Schneider, Klaus Lips, Stefan Gall, Michael Stöger-Pollach, M. Muske, Walther Fuhs, J. Klein, Peter Schattschneider, I. Sieber, and K. Hübener
- Subjects
Materials science ,Passivation ,Silicon ,Mineralogy ,chemistry.chemical_element ,Chemical vapor deposition ,engineering.material ,law.invention ,law ,Solar cell ,Materials Chemistry ,Thin film ,business.industry ,Renewable energies ,Metals and Alloys ,food and beverages ,Surfaces and Interfaces ,Evaporation (deposition) ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Polycrystalline silicon ,chemistry ,engineering ,Optoelectronics ,business ,Layer (electronics) - Abstract
Large-grained polycrystalline silicon (poly-Si) films were prepared on glass using the 'seed layer concept' which is based on the epitaxial thickening of large-grained seed layers. The aluminium-induced layer exchange (ALILE) process was used to form p + -type seed layers on glass. The seed layers feature a preferential (100) orientation of the grain surface. Epitaxial growth of the p-type absorber layers was carried out at temperatures § 600°C by either electron cyclotron resonance chemical vapour deposition (ECRCVD) or electron-beam evaporation. Secco etching was used to analyse extended defects in the films epitaxially grown on ideal substrates (Si wafers). Opposed to ECRCVD, films grown with electron-beam evaporation show no etch pits when deposited on Si(100) wafers. Post-deposition treatments (defect annealing and defect passivation) were used to improve the quality of the absorber layers. Thin-film solar cells were prepared on both Si(100) wafers (ideal seed layer) and seed layer covered glass substrates by the deposition of an n + -type a-Si:H emitter and a TCO layer. The best solar cell results were
- Published
- 2006
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- View/download PDF
32. Theoretical study of the kinetics of grain nucleation in the aluminium-induced layer-exchange process
- Author
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Andrey Sarikov, Walther Fuhs, M. Muske, Jens Schneider, and Stefan Gall
- Subjects
Silicon ,Annealing (metallurgy) ,Nucleation ,chemistry.chemical_element ,Thermodynamics ,Crystal growth ,Condensed Matter Physics ,Kinetic energy ,Electronic, Optical and Magnetic Materials ,law.invention ,Grain growth ,Crystallography ,chemistry ,law ,Aluminium ,Materials Chemistry ,Ceramics and Composites ,Crystallization - Abstract
In this work, Si grain nucleation during the aluminium-induced layer-exchange (ALILE) process is studied theoretically. A combined kinetic and thermodynamic model is derived to describe the nucleation and initial growth of Si grains. In the framework of the model, the dependence of the radial distribution of grains and the silicon concentration in the Al are calculated as a function of annealing time. The suppression of Si grain nucleation and the transition to pure grain growth at a certain stage of the ALILE process is demonstrated in qualitative agreement with experimental results.
- Published
- 2006
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- View/download PDF
33. Aluminum-induced crystallization: Nucleation and growth process
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Walther Fuhs, J. Klein, A. Schneider, Stefan Gall, Andrey Sarikov, Jens Schneider, and M. Muske
- Subjects
Supersaturation ,Materials science ,Silicon ,Annealing (metallurgy) ,Nucleation ,chemistry.chemical_element ,engineering.material ,Condensed Matter Physics ,Electronic, Optical and Magnetic Materials ,law.invention ,Crystallography ,Polycrystalline silicon ,Optical microscope ,chemistry ,law ,Chemical physics ,Materials Chemistry ,Ceramics and Composites ,engineering ,Crystallization ,Phase diagram - Abstract
The formation of polycrystalline silicon (poly-Si) films by Al-induced crystallization (ALILE process) was studied in situ by optical microscopy. The characteristic feature of this process is that nucleation is strongly suppressed after an initial nucleation period. The use of cooling periods in the course of annealing leads to enhanced nucleation and reveals that the formation of Si depleted regions around the growing grains prevents further nucleation. The growth mechanism is discussed starting from the phase diagram of the Al/Si system. It turns out that the critical parameter is the actual concentration of Si in Al and the value of supersaturation.
- Published
- 2006
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- View/download PDF
34. Line defects in epitaxial silicon films grown at
- Author
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B. Rau, K. Petter, Klaus Lips, Stefan Gall, P. Schubert-Bischoff, Walther Fuhs, I. Sieber, Peter Schattschneider, D. Eyidi, A.T. Tham, and Michael Stöger-Pollach
- Subjects
Materials science ,Silicon ,business.industry ,technology, industry, and agriculture ,chemistry.chemical_element ,Substrate (electronics) ,Chemical vapor deposition ,Condensed Matter Physics ,Epitaxy ,Electronic, Optical and Magnetic Materials ,chemistry ,Etch pit density ,Etching (microfabrication) ,Transmission electron microscopy ,Optoelectronics ,Wafer ,Electrical and Electronic Engineering ,business - Abstract
We present an investigation of line defects in epitaxially grown silicon layers using Secco defect etching and transmission electron microscopy (TEM). 1 μ m thick layers were deposited onto Si (1 0 0) wafers at a substrate temperature of 560 ∘ C using electron cyclotron resonance chemical vapour deposition (ECRCVD). Defect etching reveals a variety of etch pits related to extended defects. A detailed analysis of the orientations and shapes of etch pits related to line defects is carried out. Using this information it is then possible to assign different types of etch pits to line defects observed by TEM. The investigations show, that one type of defect are extended dislocations parallel to 〈 1 1 2 〉 , while the direction of two other types are 〈 1 1 0 〉 as well as 〈 3 1 4 〉 , a direction uncommon for line defects in silicon.
- Published
- 2006
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- View/download PDF
35. Theoretical study of the initial stage of the aluminium-induced layer-exchange process
- Author
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J. Klein, Andrey Sarikov, M. Muske, Stefan Gall, and Jens Schneider
- Subjects
Silicon ,Annealing (metallurgy) ,Nucleation ,chemistry.chemical_element ,Thermodynamics ,Crystal growth ,Activation energy ,Condensed Matter Physics ,Amorphous solid ,Inorganic Chemistry ,Crystallography ,chemistry ,Aluminium ,Materials Chemistry ,Semipermeable membrane - Abstract
In this work, the initial stage of the aluminium-induced layer-exchange (ALILE) process is studied theoretically. The diffusion of silicon atoms from an amorphous Si layer into an Al layer through a permeable membrane prior to Si grain nucleation within the Al layer is considered. A kinetic model is derived to describe this process. In the framework of this model, the evolution of the Si concentration within the Al layer prior to Si grain nucleation and the nucleation time are investigated for different annealing temperatures and preparation conditions of the membrane. From the comparison of results of calculations with experimental data, the pre-exponent factors and activation energies of diffusion coefficients of Si in membranes are determined.
- Published
- 2006
- Full Text
- View/download PDF
36. Extended defects in Si films epitaxially grown by low-temperature ECRCVD
- Author
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D. Eyidi, Stefan Gall, K. Petter, Walther Fuhs, Peter Schattschneider, I. Sieber, Klaus Lips, Michael Stöger-Pollach, and B. Rau
- Subjects
Materials science ,Silicon ,business.industry ,Scanning electron microscope ,technology, industry, and agriculture ,chemistry.chemical_element ,Chemical vapor deposition ,Condensed Matter Physics ,Epitaxy ,Inorganic Chemistry ,Crystallography ,Etch pit density ,chemistry ,Transmission electron microscopy ,Etching (microfabrication) ,Materials Chemistry ,Optoelectronics ,Wafer ,business - Abstract
Si films grown epitaxially by low-temperature electron–cyclotron resonance chemical-vapor deposition (ECRCVD) were investigated by analyzing extended defects in these films. Extended defects were made visible by Secco etching and scanning (SEM) and transmission (TEM) electron microscopy were used to analyze them in detail. Films grown on Si(1 0 0) wafers show different kinds of etch pits with characteristic shapes, sizes and crystallographic alignments. Their correlation to crystallographic defects is discussed. The typical total etch pit density for boron-doped samples grown at 580 °C on Si wafers is in the range of 10 8 cm −2 . Films grown on poly-Si seed layers on glass are strongly affected by Secco etch due to growth regions of different structural qualities and a high density of extended defects. Solar cell test structures were prepared from both types of samples and their results discussed in view to the density of extended defects.
- Published
- 2006
- Full Text
- View/download PDF
37. A simple model explaining the preferential (100) orientation of silicon thin films made by aluminum-induced layer exchange
- Author
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H.S. Reehal, Stefan Gall, I. Sieber, J. Klein, Jens Schneider, T. Quinn, Walther Fuhs, M. Muske, and Andrey Sarikov
- Subjects
Silicon ,Annealing (metallurgy) ,Oxide ,Nucleation ,chemistry.chemical_element ,Crystal growth ,Condensed Matter Physics ,law.invention ,Inorganic Chemistry ,Crystallography ,chemistry.chemical_compound ,chemistry ,Chemical engineering ,law ,Aluminium ,Materials Chemistry ,Crystallization ,Thin film - Abstract
In the aluminum-induced layer exchange process polycrystalline silicon thin films can be formed on foreign substrates at low temperatures. These films exhibit a preferential (1 0 0) crystal orientation, that depends on the annealing temperature. Further, the preferential orientation is sensitive to the nature of the Al oxide layer between the Si and the Al. A model based on preferential nucleation is presented which elucidates a possible origin of the preferential (1 0 0) orientation and its sensitivity to temperature and the aluminum oxide interlayer.
- Published
- 2006
- Full Text
- View/download PDF
38. Aluminum-induced crystallization of amorphous silicon: Influence of temperature profiles
- Author
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Stefan Gall, R. Heimburger, J. Klein, Walther Fuhs, M. Muske, and Jens Schneider
- Subjects
Amorphous silicon ,Materials science ,Silicon ,Annealing (metallurgy) ,Metals and Alloys ,Nanocrystalline silicon ,Nucleation ,chemistry.chemical_element ,Surfaces and Interfaces ,engineering.material ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,chemistry.chemical_compound ,Crystallography ,Polycrystalline silicon ,chemistry ,law ,Materials Chemistry ,engineering ,Crystallization ,Thin film ,Composite material - Abstract
Annealing of amorphous silicon/aluminum layer stacks below the eutectic temperature leads to a layer exchange and concurrent crystallization of silicon. The resulting polycrystalline silicon layers are of great interest for large area thin film devices. This paper reports about the influence of annealing temperature profiles on the layer exchange process. It is shown that temperature profiles have pronounced influence on the nucleation process. The obtained results are helpful for a better understanding of the physics of the layer exchange process and for an improvement of the layer exchange process by allowing for a reduction of the process time with a simultaneous increase in grain size. It is shown in particular that the characteristic suppression of nucleation is caused by Si-depletion around the growing Si-grains.
- Published
- 2005
- Full Text
- View/download PDF
39. Technological status of polycrystalline silicon thin-film solar cells on glass
- Author
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Stefan Gall and Bernd Rech
- Subjects
Materials science ,Silicon ,Renewable Energy, Sustainability and the Environment ,business.industry ,chemistry.chemical_element ,Nanotechnology ,engineering.material ,Engineering physics ,Solar cell research ,Cadmium telluride photovoltaics ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Monocrystalline silicon ,Polycrystalline silicon ,chemistry ,Photovoltaics ,engineering ,Current (fluid) ,Thin film ,business - Abstract
This short review article gives an overview on the current status of polycrystalline silicon thin-film solar cells on glass and discusses the future perspectives of this technology.
- Published
- 2013
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40. A novel route to a polycrystalline silicon thin-film solar cell
- Author
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Jens Schneider, Stefan Gall, M. Schmidt, Walther Fuhs, and B. Rau
- Subjects
Amorphous silicon ,Materials science ,Renewable Energy, Sustainability and the Environment ,business.industry ,Nanocrystalline silicon ,engineering.material ,Copper indium gallium selenide solar cells ,Polymer solar cell ,law.invention ,Monocrystalline silicon ,chemistry.chemical_compound ,Polycrystalline silicon ,chemistry ,law ,Solar cell ,engineering ,Optoelectronics ,General Materials Science ,business ,Layer (electronics) - Abstract
An alternative approach is described for the fabrication of a polycrystalline silicon thin-film solar cell on inexpensive substrates. In a first step amorphous silicon is recrystallized in an aluminum-induced crystallization process forming a large-grained polycrystalline silicon layer on glass or metal substrates. In a second step this layer is used as a template for epitaxial growth of the absorber layer (2–3 μm thick) at T
- Published
- 2004
- Full Text
- View/download PDF
41. Low-temperature Si epitaxy on large-grained polycrystalline seed layers by electron–cyclotron resonance chemical vapor deposition
- Author
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Walther Fuhs, M. Muske, I. Sieber, Stefan Gall, B. Rau, Michael Stöger-Pollach, Peter Schattschneider, and Jens Schneider
- Subjects
Materials science ,business.industry ,food and beverages ,Substrate (electronics) ,Chemical vapor deposition ,Condensed Matter Physics ,Epitaxy ,Electron cyclotron resonance ,law.invention ,Inorganic Chemistry ,Optics ,Chemical engineering ,law ,Materials Chemistry ,Crystallite ,Thin film ,Crystallization ,business ,Layer (electronics) - Abstract
The epitaxial thickening of polycrystalline Si films on glass substrates is of great interest for the realization of crystalline Si thin film solar cells and other large-area thin film devices. In this paper we report on the epitaxial growth of Si at temperatures below 600 ∘ C on polycrystalline seed layers using electron–cyclotron resonance chemical vapor deposition. The Si seed layers were prepared by aluminum-induced crystallization. The quality of the ECRCVD-grown films strongly depends on the orientation of the underlying seed layer grains. Due to a mainly favorable orientation of the seed layers more than 73% of the substrate area were epitaxially thickened. It turned out that a (1 0 0) preferential orientation is favorable for epitaxial thickening. This, however, is not the only requirement for successful low-temperature epitaxial growth of Si.
- Published
- 2004
- Full Text
- View/download PDF
42. Aluminum-induced crystallization of amorphous silicon: preparation effect on growth kinetics
- Author
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J. Klein, Stefan Gall, Jens Schneider, M. Muske, and Walther Fuhs
- Subjects
Amorphous silicon ,Materials science ,Silicon ,Annealing (metallurgy) ,Kinetics ,Oxide ,Nucleation ,Analytical chemistry ,Mineralogy ,chemistry.chemical_element ,Condensed Matter Physics ,Electronic, Optical and Magnetic Materials ,law.invention ,chemistry.chemical_compound ,chemistry ,law ,Aluminium ,Materials Chemistry ,Ceramics and Composites ,Crystallization - Abstract
The kinetics of Al-induced crystallization of amorphous silicon (a-Si) are studied by variation of the thickness of an Al-oxide layer between the initial Al and a-Si films. The results show that the thickness of this Al-oxide layer strongly determines the nucleation time and the number of Si-grains (nucleation) and has only little influence on the growth velocity of the grains. The diameter of the grains increases in good approximation linearly with time and is strongly influenced by the annealing temperature. The activation energies for the growth velocity vg and the nucleation time tn were determined to be 1.8 and 1.9 eV, respectively. The general behavior suggests that the process kinetics of the aluminum-induced layer exchange are determined by the silicon diffusion across the interface which can be altered by the thickness of the oxide layer.
- Published
- 2004
- Full Text
- View/download PDF
43. Aluminium-induced crystallisation of amorphous silicon: influence of the aluminium layer on the process
- Author
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Stefan Gall, Jens Schneider, M. Muske, J. Klein, and Walther Fuhs
- Subjects
Amorphous silicon ,Materials science ,Silicon ,Metals and Alloys ,Mineralogy ,chemistry.chemical_element ,Surfaces and Interfaces ,engineering.material ,Grain size ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Annealing (glass) ,Amorphous solid ,chemistry.chemical_compound ,Polycrystalline silicon ,Chemical engineering ,chemistry ,Aluminium ,Materials Chemistry ,engineering ,Thin film - Abstract
Thin polycrystalline silicon (poly-Si) layers can be formed by aluminium-induced crystallisation of amorphous silicon (a-Si). During annealing the initial glass/Al/a-Si layer structure is transformed into a glass/poly-Si/Al+Si structure. For the overall process the structure of the Al layer is very important. In this paper the effect of oxygen present during deposition of the Al-layer on process time and grain size is discussed. It was found that low oxygen flows ( f O 2 =1 sccm) during Al depositions cause a significant reduction in process time. However, the grain size of the resulting poly-Si films is not affected. Further increase of f O 2 does not result in further acceleration of the process. Instead of that the layer exchange becomes more and more incomplete and the resulting poly-Si films are discontinuous. Because of the considerable reduction in process time for samples with Al-layers deposited at f O 2 =1 sccm the annealing temperature could be lowered from 500 to 460 °C in order to obtain larger grains. The process was still completed within 90 min.
- Published
- 2004
- Full Text
- View/download PDF
44. Homo-epitaxial Si absorber layers grown by low-temperature ECRCVD
- Author
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U. Knipper, B. Selle, S. Brehme, Stefan Gall, Walther Fuhs, I. Sieber, and B. Rau
- Subjects
Silicon ,business.industry ,Metals and Alloys ,Analytical chemistry ,chemistry.chemical_element ,Surfaces and Interfaces ,Substrate (electronics) ,Chemical vapor deposition ,Epitaxy ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Crystal ,Optics ,chemistry ,law ,Solar cell ,Materials Chemistry ,Wafer ,Crystallite ,business - Abstract
We studied the homo-epitaxial growth of Si absorber layers at temperatures of 420–560 °C by electron-cyclotron resonance chemical vapour deposition. We deposited the Si films at rates of 15 nm min −1 on (1 0 0)-, (3 1 1)-, (1 1 1)- and multicrystalline Si wafers. Both substrate temperature and orientation have a pronounced influence on the structural quality. On Si(1 0 0) substrates films grew epitaxially above 480 °C and are of excellent crystallographic quality up to thicknesses of 2.5 μm. On Si(3 1 1) the epitaxy breaks down rapidly by the formation of polycrystalline regions. On Si(1 1 1) the films are always fine polycrystalline. Using multicrystalline substrates the quality of the films is related to the orientation of the grains ranging from excellent epitaxy to pure fine polycrystalline growth. The electrical properties of the intentionally undoped films grown on Si(1 0 0) are discussed in relation to the crystal quality.
- Published
- 2004
- Full Text
- View/download PDF
45. Preparation of thin polycrystalline silicon films on glass by aluminium-induced crystallisation—an electron microscopy study
- Author
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Walther Fuhs, Richard P. Schneider, P. Schubert-Bischoff, Stefan Gall, I. Sieber, and I. Doerfel
- Subjects
Aluminium oxides ,Amorphous silicon ,Materials science ,Silicon ,Metals and Alloys ,Nucleation ,Mineralogy ,chemistry.chemical_element ,Surfaces and Interfaces ,engineering.material ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,chemistry.chemical_compound ,Polycrystalline silicon ,chemistry ,Chemical engineering ,Aluminium ,Materials Chemistry ,engineering ,Aluminium oxide ,Thin film - Abstract
Polycrystalline silicon (poly-Si) films on glass were prepared by aluminium-induced crystallisation of amorphous silicon (a-Si). During an annealing step at temperatures well below the eutectic temperature of the Al/Si system ( T eu =577 °C) a glass/Al/a-Si stack is transformed into a glass/poly-Si/Al+Si stack. In this aluminium-induced layer exchange process the oxidation of the Al layer during the preparation of the initial glass/Al/a-Si stack plays an important role. Here we show that the aluminium oxide layer, which was formed during the preparation of the initial stack, is still present after the annealing step. The Al 2 O 3 layer has corundum structure. The thickness of this layer is laterally inhomogeneous. The nucleation of the poly-Si layer starts at the Al/Al 2 O 3 interface.
- Published
- 2003
- Full Text
- View/download PDF
46. Aluminum-induced crystallization of amorphous silicon
- Author
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Walther Fuhs, Stefan Gall, I Sieber, M. Muske, and O. Nast
- Subjects
Amorphous silicon ,Materials science ,Nucleation ,Mineralogy ,Activation energy ,engineering.material ,Condensed Matter Physics ,Electronic, Optical and Magnetic Materials ,law.invention ,Annealing (glass) ,chemistry.chemical_compound ,Polycrystalline silicon ,chemistry ,Chemical engineering ,Optical microscope ,law ,Materials Chemistry ,Ceramics and Composites ,engineering ,Crystallization ,Eutectic system - Abstract
We investigated the aluminum-induced crystallization of amorphous silicon (a-Si) during the aluminum-induced layer exchange (ALILE) process, in which a stack of glass/Al/a-Si is transformed into a glass/polycrystalline silicon (poly-Si)/Al(Si) structure by an annealing step well below the eutectic temperature of the Al/Si system. Our experiments resulted in continuous large-grained poly-Si films on glass substrates. The nucleation and the growth of the crystalline phase during the ALILE process was observed using an optical microscope. We found an activation energy of 1.8 eV for the nucleation process and we related this energy to a large barrier at the a-Si/Al interface.
- Published
- 2002
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47. Altered Intracellular Calcium Homeostasis in Cerebellar Granule Cells of Prion Protein-Deficient Mice
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Stefan Gall, Hans A. Kretzschmar, Jochen Herms, Stefanie Dunker, Stefan Korte, and Ilka Schneider
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Intracellular Fluid ,Cerebellum ,Patch-Clamp Techniques ,Calcium Channels, L-Type ,animal diseases ,chemistry.chemical_element ,Calcium ,Biology ,Biochemistry ,Membrane Potentials ,Mice ,03 medical and health sciences ,Cellular and Molecular Neuroscience ,0302 clinical medicine ,Caffeine ,Neurites ,medicine ,Animals ,Homeostasis ,PrPC Proteins ,Cells, Cultured ,Crosses, Genetic ,030304 developmental biology ,Mice, Knockout ,Calcium metabolism ,0303 health sciences ,Voltage-dependent calcium channel ,T-type calcium channel ,Cell Differentiation ,Depolarization ,Calcium Channel Blockers ,Granule cell ,nervous system diseases ,Cell biology ,medicine.anatomical_structure ,chemistry ,Immunology ,Potassium ,030217 neurology & neurosurgery ,Intracellular - Abstract
Previous studies have indicated that recombinant cellular prion protein (PrP c ), as well as a synthetic peptide of PrP c , affects intracellular calcium homeostasis. To analyze whether calcium homeostasis in neurons is also affected by a loss of PrP c , we performed microfluorometric calcium measurements on cultured cerebellar granule cells derived from prion protein-deficient (Prnp 0/0 ) mice. The resting concentration of intracellular free calcium ([Ca 2+ ] i ) was found to be slightly, but significantly, reduced in Prnp 0/0 mouse granule cell neurites. Moreover, we observed a highly significant reduction in the [Ca 2+ ] i increase after high potassium depolarization. Pharmacological studies further revealed that the L-type specific blocker nifedipine, which reduces the depolarization-induced [Ca 2+ ] i increase by 66% in wild-type granule cell somas, has no effect on [Ca 2+ ] i in Prnp 0/0 mouse granule cells. Patch-clamp measurements, however, did not reveal a reduced calcium influx through voltage-gated calcium channels in Prnp 0/0 mice. These data clearly indicate that loss of PrP c alters the intracellular calcium homeostasis of cultured cerebellar granule cells. There is no evidence, though, that this change is due to a direct alteration of voltage-gated calcium channels.
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- 2002
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48. Influence of the Frontside Charge Inversion Layer on the Minority Carrier Collection in Backside Contacted Liquid Phase Crystallized Silicon on Glass Solar Cells
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Natalie Preissler, Bernd Rech, Sebastian Neubert, Tim Frijnts, Rutger Schlatmann, and Stefan Gall
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010302 applied physics ,Materials science ,Passivation ,business.industry ,Energy Engineering and Power Technology ,Liquid phase ,02 engineering and technology ,021001 nanoscience & nanotechnology ,01 natural sciences ,Atomic and Molecular Physics, and Optics ,Electronic, Optical and Magnetic Materials ,Wavelength ,Optics ,0103 physical sciences ,Optoelectronics ,Light beam ,Quantum efficiency ,Charge carrier ,Electrical and Electronic Engineering ,0210 nano-technology ,business ,Sheet resistance ,Silicon on glass - Abstract
External quantum efficiency and light beam induced current measurements were used to investigate backside contacted solar cells made on p-type, liquid phase crystallized silicon on glass (LPC-Si). Among other differences, these cells had either a SiOxNy or an Al2O3/SiO2 based frontside surface passivation (interlayer). From the measurements it was observed that the cell with the SiOxNy interlayer showed a charge carrier collection from below the absorber contact and from outside the cell area that is much larger than expected from the typical diffusion length in LPC-Si. This was in contrast to the cell with the Al2O3/SiO2 interlayer, which showed the expected behavior. It was also observed that for the cell with the SiOxNy interlayer, both the collection outside and the collection inside the cell area were strongly bias light dependent. It is argued that these charge carriers collected from outside the cell area are collected through a frontside charge inversion layer. This was supported by an analysis of the measured wavelength and bias light dependence of the collection outside the cell area for the cell with the SiOxNy interlayer. The measured fixed charge density of the interlayer stack with the SiOxNy layer was used to estimate the sheet resistance of the frontside charge inversion layer and this sheet resistance could explain the bias light dependence of the collection outside the cell area. The fixed charge density was also used to simulate the excess carrier density dependence of effective surface recombination at the SiOxNy/c-Si interface and these simulation results could explain the bias light dependence of the collection inside the cell area.
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- 2017
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49. Endothelin B receptor-deficient rats as a subtraction model to study the cerebral endothelin system
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Wolfgang Brück, Jan Oldenburg, Anna-Leena Sirén, Hannelore Ehrenreich, Lothar Schilling, Stefan Gall, Jochen Herms, Bernd-Michael Löffler, Martin Hasselblatt, Heike Kamrowski-Kruck, and C. Dembowski
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Endothelin Receptor Antagonists ,medicine.hormone ,medicine.medical_specialty ,Endothelin receptor type A ,Gene Expression ,Endothelin-Converting Enzymes ,In Vitro Techniques ,Biology ,Endothelins ,03 medical and health sciences ,0302 clinical medicine ,Reference Values ,Internal medicine ,medicine ,Extracellular ,Animals ,Aspartic Acid Endopeptidases ,Rats, Wistar ,Receptor ,Cells, Cultured ,030304 developmental biology ,Cerebral Cortex ,0303 health sciences ,Endothelin-1 ,Vasomotor ,Receptors, Endothelin ,Reverse Transcriptase Polymerase Chain Reaction ,General Neuroscience ,Brain ,Metalloendopeptidases ,Intracellular Membranes ,Receptor, Endothelin A ,Receptor, Endothelin B ,Endothelin 1 ,Rats ,Vasomotor System ,Endocrinology ,medicine.anatomical_structure ,Astrocytes ,Basilar Artery ,cardiovascular system ,Calcium ,Endothelin receptor ,030217 neurology & neurosurgery ,Astrocyte - Abstract
Endothelins, due to their potent vasoactivity and mitogenicity, appear to play an important role in the brain, where all components of the endothelin system, peptides, receptors and converting enzyme, are expressed. To further elucidate the role of the cerebral endothelin system, astrocytes and cerebral vessels from sl/sl rats, devoid of functional endothelin B receptors, have been employed. Astrocytes from sl/sl rats display the following abnormalities as compared to wild-type (+/+) cells: (i) elevated basal extracellular endothelin-1 levels; (ii) exclusive presence of functional endothelin A receptors; (iii) increased extracellular endothelin-1 levels upon endothelin A receptor blockade; (iv) augmented basal endothelin-converting enzyme activity; (v) altered calcium response to endothelin-1. The basilar artery of sl/sl rats shows an enhanced constricting response to endothelin-1 and fails to dilate in response to endothelin-3, shifting the endothelin vasomotor balance to constriction. In conclusion, endothelin B receptors may be essential for restricting extracellular endothelin-1 levels in the brain, as well as for a balanced cerebral vasomotor action of endothelins.
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- 1999
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50. Die Oberflächenladung der Ton‐Humusfraktion aus Schwarzerden als Funktion von pH und Ca‐Konzentration
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Stefan Gall, Walter R. Fischer, and Klaus Böckenhoff
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Chemistry ,Stereochemistry ,Analytical chemistry ,Soil Science ,Concentration effect ,Titration ,Soil solution ,Surface charge ,Soil surface ,Polyelectrolyte - Abstract
In der vorliegenden Arbeit wurden die Ladungseigenschaften der Ton-Humusfraktionen aus A-Horizonten unterschiedlicher Schwarzerden als Funktion der Ca-Konzentration und des pH-Wertes der Bodenlosung charakterisiert. Die Oberflachenladung wurde durch Titration mit einem ladungsneutralisierenden Polyelektrolyten bis zum Nulldurchgang des elektrokinetischen Potentials bestimmt. Es zeigt sich fur Ton-Humusfraktionen eine logarithmische Abhangigkeit der Oberflachenladung von der Ca-Konzentration der Bodenlosung im Bereich ⩽, 2 mmol/L. Der Einflus des pH-Wertes auf die Oberflachenladung kann uber einen weiten pH-Bereich linear angenahert werden, wobei die Veranderung der pH-abhangigen Ladung bei den Horizonten mit geringer Ca-Belegung am Austauscher am starksten ausgepragt ist. Ebenso nimmt durch die Konkurrenz zwischen Protonen und Ca-Ionen um Austauscherplatze der Einflus der Ca-Konzentration in der sauren Bodenlosung deutlich ab. Die Ursache der Verschlammbarkeit der Bodenoberflache und der Verlagerung von Ton-Humuspartikeln in Schwarzerden konnte auf die Zunahme der Oberflachenladung mit sinkender Ca-Konzentration nach der Entkalkung zuruckgefuhrt werden. Nach den vorliegenden Ergebnissen konnte auch die verringerte Mobilitat der Ton-Humusfraktion bei starkerer Versauerung mit der ladungsneutralisierenden Wirkung der Protonen bzw. Aluminiumionen in Zusammenhang stehen. Surface charge of clay-humus fractions from Chernozems as a function of pH and Ca-concentration The charge characteristics of clay-humus fractions from A-horizons of several Chernozems as a function of Ca concentration and pH of the soil solution was investigated. The surface charge was measured by titration with charge compensating polyelectrolytes; the endpoint was at zero potential. A logarithmic dependence of the surface charge [molc/kg] on the Ca concentration of the soil solution in the range ⩽ 2 mmol/L was observed. The influence of pH on the surface charge was almost linear over a wide range of pH-values, the change in pH-dependent charges being most pronounced for the horizons with low Ca saturation on the exchange sites. It was also found that the competition between protons and Ca ions for the exchange sites leads to a distinct decrease of the influence of Ca concentration on the surface charge in acid environment. The reason for slaking of the soil surface and of the displacement of clay-humus particles in Chernozems could be attributed to an increase in surface charge with decreasing Ca concentrations after leaching of lime. According to the present findings the drop in mobility of the clay-humus fractions during acidification could be explained by a charge compensating effect of protons and aluminium ions.
- Published
- 1997
- Full Text
- View/download PDF
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