Search

Heterogeneous catalysts are vital to unlock superior efficiency, atom economy, and environmental friendliness in chemical conversions, with the size and speciation of the contained metals often playing a decisive role in the activity, selectivity and stability. This tutorial review analyses the impact of these catalyst parameters on the valorisation of biomass through hydrogenation and hydrodeoxygenation, oxidation, reforming and acid-catalysed reactions, spanning a broad spectrum of substrates including sugars and platform compounds obtained from (hemi)cellulose and lignin derivatives. It outlines multiple examples of classical structure sensitivity on nanoparticle-based materials with significant implications for the product distribution. It also shows how the recently emphasised application of metals in the form of ultrasmall nanoparticles (<2 nm), clusters and single atoms, while fulfilling superior metal utilisation and robustness, opens the door to unprecedented electronic and geometric properties. The latter can lead to facilitated activation of reactants as well as boosted selectivity control and synergy between distinct active sites in multifunctional catalysts. Based on the analysis conducted, guidelines for the selection of metals for diverse applications are put forward in terms of chemical identity and structure, and aspects that should be explored in greater depth for further improving the exploitation of metals in this research field and beyond are highlighted.

The article titled "Back Cover: Consumer Grade Polyethylene Recycling via Hydrogenolysis on Ultrafine Supported Ruthenium Nanoparticles" discusses the development of catalysts for the chemical recycling of high-density polyethylene. The researchers, led by Javier Pérez-Ramírez, found that 1-nm ruthenium particles supported on titania can effectively catalyze the hydrogenolysis of plastic caps used in soft drinks, converting them into C1-C45 alkanes. The study also examines the impact of common additives on the catalytic process. The authors provide valuable insights into the mechanistic routes and deactivation pathways involved in the recycling process. [Extracted from the article]

Catalysts based on individual precious metals on carbon‐ and oxide‐based carriers have shown remarkably selective behavior in the hydrodebromination of CH2Br2 to CH3Br, an important transformation within halogen‐mediated methane upgrading processes. However, the high susceptibility of the active phase to coking and to sintering, which cannot be overcome by controlling the nuclearity of the metal species, hinders their practical implementation. Herein, a platform of carbon‐supported Ir−Ru catalysts with distinct metal ratios at comparable metal nanoparticle size (ca. 1.0 nm) was adopted to systematically study the effects of a second metal on reactivity and stability. Catalytic tests reveal ruthenium‐doped iridium nanoparticles as the first system that combines high CH3Br selectivity (up to 93 %) with unprecedented stability, outperforming any of the previously reported catalysts. This superior performance was rationalized by the intimate interaction between the two metals, forming ruthenium‐poor surface alloys, which enable suppressing deactivation mechanisms as well as over hydrogenation/coking pathways. [ABSTRACT FROM AUTHOR]

Chemical modifiers enhance the efficiency of metal catalysts in numerous applications, but their introduction often involves toxic or expensive precursors and complicates the synthesis. Here, we show that a porous boron nitride carrier can directly modify supported palladium nanoparticles, originating unparalleled performance in the continuous semi‐hydrogenation of alkynes. Analysis of the impact of various structural parameters reveals that using a defective high surface area boron nitride and ensuring a palladium particle size of 4–5 nm is critical for maximizing the specific rate. The combined experimental and theoretical analyses point towards boron incorporation from defects in the support to the palladium subsurface, creating the desired isolated ensembles determining the selectivity. This practical approach highlights the unexplored potential of using tailored carriers for catalyst design. [ABSTRACT FROM AUTHOR]

The potential implementation of ruthenium‐based catalysts in polyvinyl chloride production via acetylene hydrochlorination is hindered by their inferior activity and stability compared to gold‐based systems, despite their 4‐fold lower price. Combining in‐depth characterization and kinetic analysis we reveal the superior activity of ruthenium nanoparticles with an optimal size of 1.5 nm hosted on nitrogen‐doped carbon (NC) and identify their deactivation modes: 1) nanoparticle redispersion into inactive single atoms and 2) coke formation at the metal sites. Tuning the density of the NC carrier enables a catalytic encapsulation of the ruthenium nanoparticles into single layer graphene shells at 1073 K that prevent the undesired metal redispersion. Finally, we show that feeding O2 during acetylene hydrochlorination limits coke formation over the nanodesigned ruthenium catalyst, while the graphene layer is preserved, resulting in a stability increase of 20 times, thus rivalling the performance of gold‐based systems. [ABSTRACT FROM AUTHOR]

Single‐atom heterogeneous catalysts (SACs) attached to carefully chosen hosts are attracting considerable interest; principally because they offer maximum utilization per metal atom and are usually readily recyclable. However, diminution of the atomic population of nanoparticles or nanoclusters to single atoms can significantly alter reactivity because of the consequent changes in the active‐site structure. By examining various diverse applications, we ascertain whether the performance of SACs is enhanced or suppressed. We also note that SACs generally display unique kinds of catalytic cycles. The choice of host is crucial since it influences both the electronic and steric environment of the metal center. Moreover, it may function as a cocatalyst. All these aspects impact upon the design of new SACs, which exhibit similarities to hetero‐ and homogeneous predecessors. Additionally, SACs offer a viable replacement of soluble metal complexes in processes that remain difficult to heterogenize. Breaking with tradition: The performance of single‐atom heterogeneous catalysts (SACs) is reviewed and discussed in detail. Key factors that influence performance are described and compared to heterogeneous and homogeneous analogues comprising supported nanoparticles/clusters or metal complexes. SACs follow distinct catalytic cycles in many of the examples described. [ABSTRACT FROM AUTHOR]

Abstract: CO2 hydrogenation is attracting increasing attention as a sustainable route to produce formic acid, a commodity and potential energy vector. Here, bifunctional catalysts comprising metal nanoparticles deposited on bulk graphitic carbon nitride were assessed under base‐free conditions, identifying supported Pd as the best performer. The catalyst productivity was enhanced by maximizing the edge‐defects of the g‐C3N4 carrier, amino groups able to activate CO2, and by generating welldispersed 5 nm Pd particles, required to split H2. Bottom‐up synthesis methods, that is, hard‐templating and carbon enrichment upon polymerization, and top‐down strategies, that is, thermal exfoliation of the as‐prepared solid, were explored to boost the defects, the nature and density of which were evaluated by thermal and (in situ) spectroscopic techniques. After optimization of temperature, pressure, and reaction time, a 20 times higher turnover frequency compared with the best Pd/g‐C3N4 catalyst reported producing formic acid from CO2 without base was attained. This activity level was retained upon recycling with intermediate catalyst regeneration at mild temperature. [ABSTRACT FROM AUTHOR]

The establishment of suitable processes for the conversion of glycerol into allyl alcohol is hindered by the fast deactivation of solid acids in the dehydration of the substrate to acrolein and by the requirement of hydrogen donors to enhance the selectivity of the subsequent reduction step. In this work, silver nanoparticles deposited onto a hierarchical ZSM-5 zeolite are proved to be an effective bifunctional catalyst to conduct the two reactions in the gas phase and in the presence of hydrogen by using a continuous fixed-bed reactor. The acidic function was accomplished by using a ZSM-5 zeolite modified by facile alkaline and acid treatments, which decreased the amount of Lewis acid centers while preserving the amount of Brønsted acid centers, and introduced an auxiliary network of intracrystalline mesopores, thus boosting the selectivity to acrolein (62 %) and the resistance to coking. Upon screening of various metals supported on the aluminosilicate, silver was identified as a superior hydrogenation catalyst, enabling a relatively high activity with >50 % allyl alcohol selectivity. Tuning of the metal loading, temperature, pressure, and contact time led to 15 % yield of allyl alcohol, thus approaching the state-of-the-art transfer hydrogenation systems, and stable behavior for 100 h on stream. Our results highlight the advantage of conducting the two transformations over a bifunctional material rather than over two separate single-function solids. [ABSTRACT FROM AUTHOR]

Graphitic carbon nitride (g-C3N4) exhibits unique properties as a support for single-atom heterogeneous catalysts (SAHCs). Understanding how the synthesis method, carrier properties, and metal identity impact the isolation of metal centers is essential to guide their design. This study compares the effectiveness of direct and postsynthetic routes to prepare SAHCs by incorporating palladium, silver, iridium, platinum, or gold in g-C3N4 of distinct morphology (bulk, mesoporous and exfoliated). The speciation (single atoms, dimers, clusters, or nanoparticles), distribution, and oxidation state of the supported metals are characterized by multiple techniques including extensive use of aberration-corrected electron microscopy. SAHCs are most readily attained via direct approaches applying copolymerizable metal precursors and employing high surface area carriers. In contrast, although post-synthetic routes enable improved control over the metal loading, nanoparticle formation is more prevalent. Comparison of the carrier morphologies also points toward the involvement of defects in stabilizing single atoms. The distinct metal dispersions are rationalized by density functional theory and kinetic Monte Carlo simulations, highlighting the interplay between the adsorption energetics and diffusion kinetics. Evaluation in the continuous three-phase semihydrogenation of 1-hexyne identifies controlling the metal-carrier interaction and exposing the metal sites at the surface layer as key challenges in designing efficient SAHCs. [ABSTRACT FROM AUTHOR]

Ligand-modified palladium nanoparticles deposited on a carbon carrier efficiently catalyze the direct synthesis of H2O2 and the unique performance is due to their hybrid nanostructure. Catalytic testing demonstrated that the selectivity increases with the HHDMA ligand content from 10 % for naked nanoparticles up to 80 %, rivalling that obtained with state-of-the-art bimetallic catalysts (HHDMA=C20H46NO5P). Furthermore, it remains stable over five consecutive reaction runs owing to the high resistance towards leaching of the organic moiety, arising from its bond with the metal surface. As rationalized by density functional theory, this behavior is attributed to the adsorption mode of the reaction intermediates on the metal surface. Whereas they lie flat in the absence of the organic shell, their electrostatic interaction with the ligand result in a unique vertical configuration which prevents further dissociation and over-hydrogenation. These findings demonstrate the importance of understanding substrate-ligand interactions in capped nanoparticles to develop smart catalysts for the sustainable manufacture of hydrogen peroxide. [ABSTRACT FROM AUTHOR]

Porous MnO2 microspheres distributed around magnetic carbon-coated cobalt nanoparticles were developed. The performance of these nanoparticles rivals that of Pd-based catalysts for the selective oxidation of alcohols. Excellent recyclability was conveniently achieved by magnetic decantation and is demonstrated in ten consecutive cycles with no apparent material or performance losses. [ABSTRACT FROM AUTHOR]

Site modification and isolation through selective poisoning comprise an effective strategy to enhance the selectivity of palladium catalysts in the partial hydrogenation of triple bonds in acetylenic compounds. The recent emergence of supported hybrid materials matching the stereo- and chemoselectivity of the classical Lindlar catalyst holds promise to revolutionize palladium-catalyzed hydrogenations, and will benefit from an in-depth understanding of these new materials. In this work, we compare the performance of bare, lead-poisoned, and ligand-modified palladium catalysts in the hydrogenation of diverse alkynes. Catalytic tests, conducted in a continuous-flow three-phase reactor, coupled with theoretical calculations and characterization methods, enable elucidation of the structural origins of the observed selectivity patterns. Distinctions in the catalytic performance are correlated with the relative accessibility of the active site to the organic substrate, and with the adsorption configuration and strength, depending on the ensemble size and surface potentials. This explains the role of the ligand in the colloidally prepared catalysts in promoting superior performance in the hydrogenation of terminal and internal alkynes, and short-chain alkynols. In contrast, the greater accessibility of the active surface of the Pd-Pb alloy and the absence of polar groups are shown to be favorable in the conversion of alkynes containing long aliphatic chains and/or ketone groups. These findings provide detailed insights for the advanced design of supported nanostructured catalysts. [ABSTRACT FROM AUTHOR]

Palladium nanoparticles are deposited on the surface of highly magnetic carbon-coated cobalt nanoparticles. In contrast to the established synthesis of Pd nanoparticles via reduction of Pd(II) precursors, the microwave decomposition of a Pd(0) source leads to a more efficient Pd deposition, resulting in a material with considerably higher activity in the hydrogenation of alkenes. Systematic variation of the Pd loading on the carbon-coated cobalt nanoparticle surface reveals a distinct trend to higher activities with decreased loading of Pd. The activity of the catalyst is further improved by the addition of 10 vol% Et2O to iso-propanol that is found to be the solvent of choice. With respect to activity (turnover frequencies up to 11 095 h−1), handling, recyclability through magnetic decantation, and leaching of Pd (≤6 ppm/cycle), this novel magnetic hybrid material compares favorably to conventional Pd/C or Pd@CNT catalysts. [ABSTRACT FROM AUTHOR]

The gas-phase partial hydrogenation of propyne was investigated over supported Ag nanoparticles (2-20 nm in diameter) prepared by using different deposition methods, activation conditions, loadings, and carriers. The excellent selectivities to propene attained over the catalysts, exceeding 90 %, are independent of the particle size but the activity is maximal over approximately 4.5 nm Ag particles. Certain kinetic fingerprints of Ag, such as the positive dependence on the alkyne pressure, the relatively low reaction order in H2, and the low apparent activation energy, deviate from those of conventional hydrogenation metals such as Pd and Ni, questioning the applicability of the classical Horiuti-Polanyi scheme. Periodic dispersion-corrected density functional theory (DFT-D) calculations and microkinetic analysis demonstrate the occurrence of an associative mechanism, which features the activation of H2 on the adsorbed propyne at structural step sites. By using the atomistic Wulff model, the number of B5 sites available on the Ag nanoparticles was estimated to be maximal in the size range of 3.5-4.7 nm. The rate of propene production correlates with the density of B5 sites, which suggests that the latter are potential active centers for the reaction. This alternative pathway broadens the mechanistic diversity of hydrogenation reactions over metal surfaces and opens new directions for understanding metals that do not readily activate H2. [ABSTRACT FROM AUTHOR]

In their Communication, A. J. Saadun et al. study bimetallic systems of distinct composition and equivalent nanoparticle size, showing that the formation of dilute ruthenium alloys with iridium suppresses deactivating overhydrogenation or coking pathways observed on the respective monometallic systems. Bimetallic catalysts, hydrodebromination, iridium, nanoparticles, ruthenium Keywords: bimetallic catalysts; hydrodebromination; iridium; nanoparticles; ruthenium EN bimetallic catalysts hydrodebromination iridium nanoparticles ruthenium 1 1 1 01/25/22 20220121 NES 220121 B The Cover Feature b shows a bimetallic Ir-doped Ru nanoparticle supported on carbon with unprecedented selective and stable character in the hydrodebromination of dibromomethane to bromomethane. [Extracted from the article]

Aufgestanden für die Selektivität! In ihrer Zuschrift auf S. 1801 ff. zeigen Pérez‐Ramírez et al. die hervorragende Selektivität von Liganden‐modifizierten Pd‐Nanopartikeln bei der direkten H2O2‐Synthese. Die Hybridstruktur macht die Absorption des OOH‐Intermediats auf der Oberfläche möglich und verhindert ungewünschte Dissoziations‐ und Überhydrierungspfade. Durch elektrostatische Wechselwirkungen, dargestellt von den haltenden Fäden der Pinocchio‐Marionette, mit dem Liganden wird die Konfiguration stabilisiert. [ABSTRACT FROM AUTHOR]

The evolutionary tale of palladium‐based catalysts for selective alkyne hydrogenation, from bare to lead‐alloyed, and, most recently, ligand‐modified nanoparticles, is unlocked using flow chemistry. Distinctions in the performance of each catalyst system as well as accessibility constraints arising from the use of ligands are identified and rationalized. For more details, see the Full Paper by J. Pérez‐Ramírez, N. López et al. on page 5926 ff. [ABSTRACT FROM AUTHOR]

[Display omitted] • Metal nanostructures on nitrogen-doped carbon studied in CH 2 X 2 hydrodehalogenation. • Nanoparticle-based systems provide the highest catalytic activity and stability. • Selectivity to the target CH 3 X depends on the active phase size and halogen type. • Ir single atoms compete with the best reported CH 2 Cl 2 hydrodechlorination catalysts. • Adsorption and dissociation energies of CH 2 X 2 and H 2 govern catalytic performance. Nanostructuring metal catalysts has been demonstrated as an attractive strategy to enable selective hydrodehalogenation of CH 2 X 2 (X = Cl, Br) to CH 3 X, but active phase size effects of promising metals and the role of the halogen are still poorly understood. Herein, the impact of these parameters on performance (activity, selectivity, and stability) is systematically assessed by employing a platform of N–doped carbon–supported metal nanostructures (Ir, Pt, Ru, and Ni), ranging from single atoms (SA) with defined coordination environment to nanoparticles (NP) of ca. 3.0 nm. Catalytic tests reveal that when compared to single atoms, highest reaction rates are attained over NP–based systems, which also exhibit improved stability ranking as Ir ≈ Pt > Ru ≫ Ni, independent of the halogen. The product distribution was markedly affected by the nanostructure and speciation of the active center as well as the dihalomethane type. Specifically, CH 3 Cl is the main reaction product over SA in hydrodechlorination, achieving an exceptional selectivity over Ir (up to 95%). In contrast, NP mainly generated CH 4 or coke. Comparable patterns were observed in hydrodebromination, except over Ru, which exhibited an inverse structure–selectivity trend. Density Functional Theory simulations shed light on the speciation of the active phase and identified the adsorption and dissociation energies of CH 2 X 2 and H 2 as descriptors for catalytic reactivity. These findings elucidate hydrodehalogenation performance patterns, highlighting the impact of nanostructuring and the halogen type to advance future catalyst design. [ABSTRACT FROM AUTHOR]

Abstract: Microporous and mesoporous (hierarchical) ZSM-5 samples, prepared by desilication, dealumination and templating with carbon nanoparticles have been characterized by adsorbing benzene, cyclohexane and 1,3,5-trimethylbenzene (mesitylene) to probe the location, the strength and the accessibility of Brønsted acid sites. The mesoporosity introduced by the methods explored resulted in a statistical accommodation of benzene at the channel intersections. Cyclohexane showed the highest strength of physisorption in micro- and mesopores and, thus, probes the largest fractions of acid sites. Mesitylene adsorption showed that mesopores of hierarchical zeolites do not contain Brønsted acid sites. All results indicated that the mesoporosity influences only the accessibility of the acid sites in the ZSM-5 crystals mostly via shortening diffusion pathways, but not the strength of the interaction with the cyclic hydrocarbons. The enhanced transport rates observed for benzene are associated to the decreased pore length inside the mesoporous particles, rather than to changes of the pore structure or the generation of additional sites. [Copyright &y& Elsevier]

Abstract: DFT simulations have uncovered the origin of the highly selective character of gold nanoparticles in hydrogenation of triple bonds. This is ascribed to the better adsorption of Cedges of Au nanoparticles compared with Cthe barriers for hydrogenation of triple and double bonds on gold are comparable, selectivity is determined by the binding energy of the reactants. The situation is less favorable over palladium (commercial hydrorefining catalyst), because both Ce:glyph name="tbnd" />C bonds are adsorbed on the Pd surface. The outcome of the simulations was demonstrated experimentally in mixtures with both propyne and propylene over a Au/CeO2 catalyst, where C3H6 selectivities up to 95% were attained. Our finding opens a new path for chemoselective hydrogenation of molecules containing -yne and -ene groups on gold, with prospective application in petrochemical operations and in the fine chemical industry. [Copyright &y& Elsevier]

Abstract: Rationally designed RuO2-based Deacon catalysts can contribute to massive energy saving compared to the current electrolysis process in chemically recycling HCl to produce molecular chlorine. Here, we report on our integrated approach between state-of-the-art experiments and calculations. The aim is to understand industrial Deacon catalyst in its realistic surface state and to derive mechanistic insights into this sustainable reaction. We show that the practically relevant RuO2/SnO2 consists of two major RuO2 morphologies, namely 2–4 nm-sized particles and 1–3-ML-thick epitaxial RuO2 films attached to the SnO2 support particles. A large fraction of the small nanoparticles expose {110} and {101} facets, whereas the film grows with the same orientations, due to the preferential surface orientation of the rutile-type support. Steady-state Deacon kinetics indicate a medium-to-strong positive effect of the partial pressures of reactants and deep inhibition by both water and chlorine products. Temporal Analysis of Products and in situ Prompt Gamma Activation Analysis strongly suggest a Langmuir–Hinshelwood mechanism and that adsorbed Cl poisons the surface. Under relevant operation conditions, the reactivity is proportional to the coverage of a specific atomic oxygen species. On the extensively chlorinated surface that can be described as surface oxy-chloride, oxygen activation is the rate-determining step. DFT-based micro-kinetic modeling reproduced all experimental observations and additionally suggested that the reaction is structure sensitive. Out of the investigated models, the 2ML RuO2 film-covered SnO2 gives rise to significantly higher reactivity than the (101) surface, whereas the 1ML film seems to be inactive. [Copyright &y& Elsevier]

Abstract: We introduce a novel ‘spray deposition’ method as a continuous, reproducible, versatile, simple, and scalable method for the preparation of highly-dispersed, uniformly-sized, and sintering-resistant supported metal nanoparticles on porous supports. Instant drying of aqueous aerosol droplets containing the metal precursor (e.g. palladium nitrate) and the support (e.g. ferrierite zeolite) in a commercial bench-scale spray drier proves the key for maximizing the metal dispersion. In contrast, the much lower rates of solvent removal characteristic of dry and wet impregnation methods using classical drying or even freeze drying led to broad particle size distributions. The spray-dried Pd/ferrierite catalyst exhibited high alkene selectivity in the gas-phase hydrogenation of propyne. These results demonstrate that spray drying is not only a highly suited unit operation to prepare catalyst supports but also functional catalysts in one step. The method offers attractive opportunities for large-scale catalyst manufacture and as well as for preparation of well-defined systems for academic studies. [Copyright &y& Elsevier]