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Hand-intensive manufacturing processes, such as composite layup and textile draping, require significant human dexterity to accommodate task complexity. These strenuous hand motions often lead to musculoskeletal disorders and rehabilitation surgeries. We develop a data-driven ergonomic risk assessment system with a special focus on hand and finger activity to better identify and address ergonomic issues related to hand-intensive manufacturing processes. The system comprises a multi-modal sensor testbed to collect and synchronize operator upper body pose, hand pose and applied forces; a Biometric Assessment of Complete Hand (BACH) formulation to measure high-fidelity hand and finger risks; and industry-standard risk scores associated with upper body posture, RULA, and hand activity, HAL. Our findings demonstrate that BACH captures injurious activity with a higher granularity in comparison to the existing metrics. Machine learning models are also used to automate RULA and HAL scoring, and generalize well to unseen participants. Our assessment system, therefore, provides ergonomic interpretability of the manufacturing processes studied, and could be used to mitigate risks through minor workplace optimization and posture corrections., Comment: 26 pages, 7 figures

Recovering dynamical equations from observed noisy data is the central challenge of system identification. We develop a statistical mechanical approach to analyze sparse equation discovery algorithms, which typically balance data fit and parsimony through a trial-and-error selection of hyperparameters. In this framework, statistical mechanics offers tools to analyze the interplay between complexity and fitness, in analogy to that done between entropy and energy. To establish this analogy, we define the optimization procedure as a two-level Bayesian inference problem that separates variable selection from coefficient values and enables the computation of the posterior parameter distribution in closed form. A key advantage of employing statistical mechanical concepts, such as free energy and the partition function, is in the quantification of uncertainty, especially in in the low-data limit; frequently encountered in real-world applications. As the data volume increases, our approach mirrors the thermodynamic limit, leading to distinct sparsity- and noise-induced phase transitions that delineate correct from incorrect identification. This perspective of sparse equation discovery, is versatile and can be adapted to various other equation discovery algorithms., Comment: 21 RevTeX page, 9 figures

Large-dimensional empirical data in science and engineering frequently has low-rank structure and can be represented as a combination of just a few eigenmodes. Because of this structure, we can use just a few spatially localized sensor measurements to reconstruct the full state of a complex system. The quality of this reconstruction, especially in the presence of sensor noise, depends significantly on the spatial configuration of the sensors. Multiple algorithms based on gappy interpolation and QR factorization have been proposed to optimize sensor placement. Here, instead of an algorithm that outputs a singular "optimal" sensor configuration, we take a thermodynamic view to compute the full landscape of sensor interactions induced by the training data. The landscape takes the form of the Ising model in statistical physics, and accounts for both the data variance captured at each sensor location and the crosstalk between sensors. Mapping out these data-induced sensor interactions allows combining them with external selection criteria and anticipating sensor replacement impacts., Comment: 17 RevTeX pages, 10 figures

The deployment of extensive sensor arrays in nuclear reactors is infeasible due to challenging operating conditions and inherent spatial limitations. Strategically placing sensors within defined spatial constraints is essential for the reconstruction of reactor flow fields and the creation of nuclear digital twins. We develop a data-driven technique that incorporates constraints into an optimization framework for sensor placement, with the primary objective of minimizing reconstruction errors under noisy sensor measurements. The proposed greedy algorithm optimizes sensor locations over high-dimensional grids, adhering to user-specified constraints. We demonstrate the efficacy of optimized sensors by exhaustively computing all feasible configurations for a low-dimensional dynamical system. To validate our methodology, we apply the algorithm to the Out-of-Pile Testing and Instrumentation Transient Water Irradiation System (OPTI-TWIST) prototype capsule. This capsule is electrically heated to emulate the neutronics effect of the nuclear fuel. The TWIST prototype that will eventually be inserted in the Transient Reactor Test facility (TREAT) at the Idaho National Laboratory (INL), serves as a practical demonstration. The resulting sensor-based temperature reconstruction within OPTI-TWIST demonstrates minimized error, provides probabilistic bounds for noise-induced uncertainty, and establishes a foundation for communication between the digital twin and the experimental facility.

PySensors is a Python package for selecting and placing a sparse set of sensors for classification and reconstruction tasks. Specifically, PySensors implements algorithms for data-driven sparse sensor placement optimization for reconstruction (SSPOR) and sparse sensor placement optimization for classification (SSPOC). In this work we provide a brief description of the mathematical algorithms and theory for sparse sensor optimization, along with an overview and demonstration of the features implemented in PySensors (with code examples). We also include practical advice for user and a list of potential extensions to PySensors. Software is available at https://github.com/dynamicslab/pysensors.

Data science, and machine learning in particular, is rapidly transforming the scientific and industrial landscapes. The aerospace industry is poised to capitalize on big data and machine learning, which excels at solving the types of multi-objective, constrained optimization problems that arise in aircraft design and manufacturing. Indeed, emerging methods in machine learning may be thought of as data-driven optimization techniques that are ideal for high-dimensional, non-convex, and constrained, multi-objective optimization problems, and that improve with increasing volumes of data. In this review, we will explore the opportunities and challenges of integrating data-driven science and engineering into the aerospace industry. Importantly, we will focus on the critical need for interpretable, generalizeable, explainable, and certifiable machine learning techniques for safety-critical applications. This review will include a retrospective, an assessment of the current state-of-the-art, and a roadmap looking forward. Recent algorithmic and technological trends will be explored in the context of critical challenges in aerospace design, manufacturing, verification, validation, and services. In addition, we will explore this landscape through several case studies in the aerospace industry. This document is the result of close collaboration between UW and Boeing to summarize past efforts and outline future opportunities., Comment: 35 pages, 16 figures

Optimal sensor and actuator selection is a central challenge in high-dimensional estimation and control. Nearly all subsequent control decisions are affected by these sensor/actuator locations, and optimal placement amounts to an intractable brute-force search among the combinatorial possibilities. In this work, we exploit balanced model reduction and greedy optimization to efficiently determine sensor and actuator selections that optimize observability and controllability. In particular, we determine locations that optimize scalar measures of observability and controllability via greedy matrix QR pivoting on the dominant modes of the direct and adjoint balancing transformations. Pivoting runtime scales linearly with the state dimension, making this method tractable for high-dimensional systems. The results are demonstrated on the linearized Ginzburg-Landau system, for which our algorithm approximates known optimal placements computed using costly gradient descent methods., Comment: 8 pages, 6 figures

Sparse principal component analysis (SPCA) has emerged as a powerful technique for modern data analysis, providing improved interpretation of low-rank structures by identifying localized spatial structures in the data and disambiguating between distinct time scales. We demonstrate a robust and scalable SPCA algorithm by formulating it as a value-function optimization problem. This viewpoint leads to a flexible and computationally efficient algorithm. Further, we can leverage randomized methods from linear algebra to extend the approach to the large-scale (big data) setting. Our proposed innovation also allows for a robust SPCA formulation which obtains meaningful sparse principal components in spite of grossly corrupted input data. The proposed algorithms are demonstrated using both synthetic and real world data, and show exceptional computational efficiency and diagnostic performance.

The CANDECOMP/PARAFAC (CP) tensor decomposition is a popular dimensionality-reduction method for multiway data. Dimensionality reduction is often sought after since many high-dimensional tensors have low intrinsic rank relative to the dimension of the ambient measurement space. However, the emergence of `big data' poses significant computational challenges for computing this fundamental tensor decomposition. By leveraging modern randomized algorithms, we demonstrate that coherent structures can be learned from a smaller representation of the tensor in a fraction of the time. Thus, this simple but powerful algorithm enables one to compute the approximate CP decomposition even for massive tensors. The approximation error can thereby be controlled via oversampling and the computation of power iterations. In addition to theoretical results, several empirical results demonstrate the performance of the proposed algorithm.

Optimal sensor placement is a central challenge in the design, prediction, estimation, and control of high-dimensional systems. High-dimensional states can often leverage a latent low-dimensional representation, and this inherent compressibility enables sparse sensing. This article explores optimized sensor placement for signal reconstruction based on a tailored library of features extracted from training data. Sparse point sensors are discovered using the singular value decomposition and QR pivoting, which are two ubiquitous matrix computations that underpin modern linear dimensionality reduction. Sparse sensing in a tailored basis is contrasted with compressed sensing, a universal signal recovery method in which an unknown signal is reconstructed via a sparse representation in a universal basis. Although compressed sensing can recover a wider class of signals, we demonstrate the benefits of exploiting known patterns in data with optimized sensing. In particular, drastic reductions in the required number of sensors and improved reconstruction are observed in examples ranging from facial images to fluid vorticity fields. Principled sensor placement may be critically enabling when sensors are costly and provides faster state estimation for low-latency, high-bandwidth control. MATLAB code is provided for all examples., Comment: 34 pages, 17 figures

Topological data analysis (TDA) has emerged as one of the most promising techniques to reconstruct the unknown shapes of high-dimensional spaces from observed data samples. TDA, thus, yields key shape descriptors in the form of persistent topological features that can be used for any supervised or unsupervised learning task, including multi-way classification. Sparse sampling, on the other hand, provides a highly efficient technique to reconstruct signals in the spatial-temporal domain from just a few carefully-chosen samples. Here, we present a new method, referred to as the Sparse-TDA algorithm, that combines favorable aspects of the two techniques. This combination is realized by selecting an optimal set of sparse pixel samples from the persistent features generated by a vector-based TDA algorithm. These sparse samples are selected from a low-rank matrix representation of persistent features using QR pivoting. We show that the Sparse-TDA method demonstrates promising performance on three benchmark problems related to human posture recognition and image texture classification.