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Morphology control of polymer alloys is an attractive topic for investigators due to its ability to improve the performance of products for years. However, it is hard to control the morphology of immiscible polymer blends during melt processing. Herein, we studied the morphology evolution of poly(lactic acid) (PLA)/poly(butylene succinate) (PBS) with the inclusion of ethylene‐methyl acrylate‐glycidyl methacrylate (EGMA). Scanning electron microscopy of both cryo‐fractured and etched cryo‐fractured samples indicates that the in situ reaction among PLA, PBS, and EGMA can induce the morphology change and result in a novel 3D star‐like structure. Rheology behaviors of the samples under different angular frequencies were used to validate the formation of 3D networks in the samples. Tensile stiffness reinforcements at both room temperature and high temperature were provided through dynamic mechanical analysis. In addition, a 10‐fold improvement in impact strength is also monitored by the unnotched impact test to indicate the superior toughening effect. Furthermore, the crystalline behavior and thermal properties of the blends were also studied. It is believed that our work not only gives a deeper understanding of the reaction‐induced morphology evolution of the PLA/PBS/EGMA blends but also reveals an avenue toward morphology control by melt processing. [ABSTRACT FROM AUTHOR]

As is an excellent bio-based polymer material, poly(lactic acid) (PLA)'s brittle nature greatly restricts its extensive applications. Herein, poly(butylene succinate) (PBS) was introduced to toughening PLA by melt blending using a self-made triple screw extruder through in situ reactive with ethylene-methyl acrylate-glycidyl methacrylate (EGMA). The effect of EGMA concentrations on the mechanical properties, morphology, interfacial compatibility of PLA/PBS blends were studied. Fourier transform infrared (FT-IR) results demonstrated that the epoxy group of EGMA reacts with the hydroxyl groups of PLA and PBS, which proved the occurrence of interfacial reactions among the tri-component. The significantly improved compatibility between PLA and PBS after EGMA incorporation was made evident by scanning electron microscope (SEM) characterization results. Meanwhile, the contact angle test predicted that the EGMA was selectively localized at the interface between PLA and PBS, and the result was verified by morphological analysis of cryofracture and etched samples. The EGMA improves the compatibility of PLA/PBS blends, and consequently leads to a significantly increased toughness with the elongation at break occurring 83 times more when 10 wt % EGMA was introduced than neat PLA, while impact strength also enhanced by twentyfold. Ultimately, the toughening mechanism of PLA based polymers was established based on the above analysis, exploring a new way for the extensive application for degradable material. [ABSTRACT FROM AUTHOR]

In this study, biodegradable poly(butylene succinate)/poly(lactic acid) (PBS/PLA) in-situ submicrofibrillar composites with various PLA content were successfully produced by a triple-screw extruder followed by a hot stretching−cold drawing−compression molding process. This study aimed to investigate the effects of dispersed PLA submicro-fibrils on the thermal, mechanical and rheological properties of PBS/PLA composites. Morphological observations demonstrated that the PLA phases are fibrillated to submicro-fibrils in the PBS/PLA composites, and all the PLA submicro-fibrils produced seem to have a uniform diameter of about 200nm. As rheological measurements revealed, at low frequencies, the storage modulus (G') of PBS/PLA composites has been increased by more than four orders of magnitude with the inclusion of high concentrations (15 wt % and 20 wt %) of PLA submicro-fibrils, which indicates a significant improvement in the elastic responses of PBS melt. Dynamic Mechanical Analysis (DMA) results showed that the glass transition temperature (Tg) of PBS phase slightly shifted to the higher temperature after the inclusion of PLA. DSC experiments proved that fiber morphology of PLA has obvious heterogeneous nucleation effect on the crystallization of PBS. The tensile properties of the PBS/PLA in-situ submicrofibrillar composites are also improved compared to neat PBS. [ABSTRACT FROM AUTHOR]