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Significance Most shape-morphing materials rely on nonrenewable fossil resources or finely extracted biomaterials, which need strict reaction control, elaborate processing equipment, or prefabricated templates to achieve controllable transformation. To circumvent these challenges, we developed an eco-friendly and scalable strategy for programmable shape evolution that integrates easy-to-process pollen biomass with cost-effective digital printing. Using this approach, specific geometrical features and architectures were customized to build complex materials with user-defined, shape-morphing abilities. These fabrication efforts were complemented by computational simulations to build quantitative and mechanistic insights into the biomaterial’s characteristics for creating complex shapes with methods that are suitable for scalable manufacturing., We demonstrate how programmable shape evolution and deformation can be induced in plant-based natural materials through standard digital printing technologies. With nonallergenic pollen paper as the substrate material, we show how specific geometrical features and architectures can be custom designed through digital printing of patterns to modulate hygrophobicity, geometry, and complex shapes. These autonomously hygromorphing configurations can be “frozen” by postprocessing coatings to meet the needs of a wide spectrum of uses and applications. Through computational simulations involving the finite element method and accompanying experiments, we develop quantitative insights and a general framework for creating complex shapes in eco-friendly natural materials with potential sustainable applications for scalable manufacturing.

Funder: EPSRC, The recent results of Hirano et al (2020 Supercond. Sci. Technol. 33 085002) reported a high trapped field of 1.61 T in a composite MgB2 ring comprising copper plates and and a soft iron yoke magnetised by pulsed field magnetisation (PFM). Inspired by these results, an investigation using systematic modelling methods was conducted to investigate the key parameters leading to the success of Hirano et al. Our results indicate that composite structures of MgB2 rings present a viable method of trapping high magnetic fields when magnetised with PFM. Leveraging a finite element method modelling framework with a commercial software package (COMSOL Multiphysics), we have successfully modelled the experimental data with excellent agreement. We have paid careful attention to the assumptions regarding the thermal physics, which enabled the successful and accurate modelling of the experiment. Exploiting the flexibility of computational modelling, we extend our studies to investigate the influence of the constituent elements of the composite bulk on the electromagnetic and thermal behaviour, and discuss in detail how each can enhance the trapped field performance of the bulk. Aided by the models, it is shown how the number of copper layers influences the elongation of the applied pulse, reducing the field penetration and the maximum temperature rise of the bulk. The addition of the iron yoke significantly increases the trapped field, by concentrating flux during and after the pulse.

The development of a new hard x-ray beamline I-TOMCAT equipped with a 1-meter-long short-period bulk high-temperature superconductor undulator (BHTSU) has been scheduled for the upgrade of the Swiss Light Source (SLS 2.0) at the Paul Scherrer Institute (PSI). The very hard x-ray source generated by the BHTSU will increase the brilliance at the beamline by over one order of magnitude in comparison to other state-of-the-art undulator technologies and allow experiments to be carried out with photon energies in excess of 60 keV. One of the key challenges for designing a 1-meter-long (100 periods) BHTSU is the large-scale simulation of the magnetization currents inside 200 staggered-array bulk superconductors. A feasible approach to simplify the electromagnetic model is to retain five periods from both ends of the 1-meter-long BHTSU, reducing the number of degrees of freedom (DOFs) to the scale of millions. In this paper, the theory of the recently-proposed 2D A-V formulation-based backward computation method is extended to calculate the critical state magnetization currents in the ten-period staggered-array BHTSU in 3D. The simulation results of the magnetization currents and the associated undulator field along the electron beam axis are compared with the well-known 3D H-formulation and the highly efficient 3D H-{\phi} formulation method, all methods showing excellent agreement with each other as well as with experimental results. The mixed H-{\phi} formulation avoids computing the eddy currents in the air subdomain and is significantly faster than the full H-formulation method, but is slower in comparison to the A-V formulation-based backward computation. Finally, the fastest and the most efficient A-V formulation in ANSYS 2020R1 Academic is adopted to optimize the integrals of the undulator field along the electron beam axis by optimizing the sizes of the end bulks., Comment: 19 pages, 12 figures