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Palladium promotion and deposition on monoclinic zirconia are effective strategies to boost the performance of bulk In2O3 in CO2-to-methanol and could unlock superior reactivity if well integrated into a single catalytic system. However, harnessing synergic effects of the individual components is crucial and very challenging as it requires precise control over their assembly. Herein, we present ternary Pd-In2O3-ZrO2 catalysts prepared by flame spray pyrolysis (FSP) with remarkable methanol productivity and improved metal utilization, surpassing their binary counterparts. Unlike established impregnation and co-precipitation methods, FSP produces materials combining low-nuclearity palladium species associated with In2O3 monolayers highly dispersed on the ZrO2 carrier, whose surface partially transforms from a tetragonal into a monoclinic-like structure upon reaction. A pioneering protocol developed to quantify oxygen vacancies using in situ electron paramagnetic resonance spectroscopy reveals their enhanced generation because of this unique catalyst architecture, thereby rationalizing its high and sustained methanol productivity. Assembling multicomponent catalysts to harness synergic effects is challenging. Now, flame spray pyrolysis permits the synthesis of ternary Pd-In2O3-ZrO2 catalysts with an optimal architecture and an enriched density of oxygen vacancies for maximal performance in CO2-based methanol synthesis. [ABSTRACT FROM AUTHOR]

Metal promotion in heterogeneous catalysis requires nanoscale-precision architectures to attain maximized and durable benefits. Herein, we unravel the complex interplay between nanostructure and product selectivity of nickel-promoted In2O3 in CO2 hydrogenation to methanol through in-depth characterization, theoretical simulations, and kinetic analyses. Up to 10 wt.% nickel, InNi3 patches are formed on the oxide surface, which cannot activate CO2 but boost methanol production supplying neutral hydrogen species. Since protons and hydrides generated on In2O3 drive methanol synthesis rather than the reverse water-gas shift but radicals foster both reactions, nickel-lean catalysts featuring nanometric alloy layers provide a favorable balance between charged and neutral hydrogen species. For nickel contents >10 wt.%, extended InNi3 structures favor CO production and metallic nickel additionally present produces some methane. This study marks a step ahead towards green methanol synthesis and uncovers chemistry aspects of nickel that shall spark inspiration for other catalytic applications. Palladium-promoted indium oxide is a catalyst with potential to realize the large-scale conversion of CO2 into the commodity methanol. This work focuses on the low-cost nickel as an alternative appealing promoter, revealing the atomic-level catalyst design unlocking maximal selectivity and activity. [ABSTRACT FROM AUTHOR]

Abstract: Selectivity control in heterogeneously catalyzed hydrogenation of conjugated hydrocarbons (ene-yne and diene compounds) is a challenging task. Available studies on the topic mainly encircle 1,3-butadiene as the substrate and palladium as the catalyst, while more elaborated playground molecules and other metals remain largely unexplored. This study investigates the gas-phase hydrogenation of valylene (2-methyl-1-butene-3-yne) and isoprene (2-methyl-1,3-butadiene) over Pd, Pb-poisoned Pd, CO-modified Pd, Cu, Ni, and bimetallic Custs. Chemoselectivity, regioselectivity, full hydrogenation, and Crmation/scission footprints of the catalytic systems at different inlet hydrogen-to-hydrocarbon ratios and conversion degrees have been rationalized. Complementary studies of 3-methylbutyne and 1-penten-4-yne hydrogenation were carried out in order to analyze (i) the impact of isomerization on the observed mono-olefin distribution in valylene/isoprene hydrogenation and (ii) the conjugation issue in partial ene-yne hydrogenation. Our results lead to an improved understanding of hydrogenation of polyunsaturated hydrocarbons and open doors to design more selective heterogeneous catalysts and related processes for this practically important class of reactions. [Copyright &y& Elsevier]

Metal promotion is broadly applied to enhance the performance of heterogeneous catalysts to fulfill industrial requirements. Still, generating and quantifying the effect of the promoter speciation that exclusively introduces desired properties and ensures proximity to or accommodation within the active site and durability upon reaction is very challenging. Recently, In2O3 was discovered as a highly selective and stable catalyst for green methanol production from CO2. Activity boosting by promotion with palladium, an efficient H2-splitter, was partially successful since palladium nanoparticles mediate the parasitic reverse water–gas shift reaction, reducing selectivity, and sinter or alloy with indium, limiting metal utilization and robustness. Here, we show that the precise palladium atoms architecture reached by controlled co-precipitation eliminates these limitations. Palladium atoms replacing indium atoms in the active In3O5 ensemble attract additional palladium atoms deposited onto the surface forming low-nuclearity clusters, which foster H2 activation and remain unaltered, enabling record productivities for 500 h. Generating and quantifying the effect of the promoter speciation in heterogeneous catalysts is very challenging. Here, the authors show that the precise palladium atoms architecture reached by controlled co-precipitation overcomes selectivity and stability limitations associated with palladium nanoparticles for CO2-based methanol synthesis. [ABSTRACT FROM AUTHOR]

Thermocatalytic CO 2 hydrogenation to methanol is an attractive defossilization technology to combat climate change while producing a valuable platform chemical and energy carrier. However, predicting the performance of catalytic systems for this process remains a challenge. Herein, we present a machine learning framework to predict catalyst performance from experimental descriptors. A database of Cu-, Pd-, In 2 O 3 -, and ZnO-ZrO 2 -based catalysts with 1425 datapoints is compiled from literature and subjected to data mining. Accurate ensemble-tree models (R 2 > 0.85) are developed to predict the methanol space-time yield (STY) from 12 descriptors, where the significance of space velocity, pressure, and metal content is revealed. The model prediction and its insights are experimentally validated, with a root mean squared error of 0.11 g MeOH h−1 g cat −1 between the actual and predicted methanol STY. The framework is purely data-driven, interpretable, cross-deployable to other catalytic processes, and serves as an invaluable tool for guided experiments and optimization. [Display omitted] • Machine learning framework for CO 2 hydrogenation to methanol devised. • Database for Cu-, Pd-, In 2 O 3 - and ZnO-ZrO 2 -based catalysts compiled. • Generalized model to predict methanol space-time yield (STY) developed. • Efficacy and fidelity of the model experimentally validated. • Model enhancements to aid the discovery of novel catalysts required. [ABSTRACT FROM AUTHOR]

Abstract: The gas-phase hydrogenation of ethyne over Pd/Al2O3 is studied using the Temporal Analysis of Products (TAP) reactor, leading to valuable insights into the reaction mechanism. The exceptional time resolution of this transient technique enables to capture the hydrogenation of the carbon–carbon triple bond via the sequential addition of hydrogen. Hydrogen/deuterium exchange experiments demonstrate the dissociative and reversible adsorption of H2 on palladium. Conversion and selectivity change at early stages of the reaction as a consequence of the formation of a stable carbide layer. The alkene/alkane ratio was markedly higher in TAP compared to reported flow data, due to the mbar pressure operation of the technique. In this regime, the formation of subsurface hydrogen is unfavorable, enabling the assessment of the sole effect of reactants coverage on the product distribution, that is, in the absence of unselective hydride phases. Mechanistic aspects related to the use of carbon monoxide as a selectivity enhancer are also discussed. [Copyright &y& Elsevier]

Abstract: Alkyne hydrogenation, a widely used process in industry to purify olefin streams, comprises a prototype reaction to understand selectivity in heterogeneously catalyzed reactions. The selectivity of the reaction on palladium catalysts to the alkene, alkane, or oligomers strongly depends on the state of the (sub)surface; i.e., the occurrence of complex carbide/hydride phases. In practice, hydrogenation reactors in C2 and C3 cuts of steam crackers require continuous CO feeding in order to enhance the alkene selectivity of palladium-supported catalysts. In the present work, we have studied the impact of carbon monoxide on the formation of carbide and hydride phases as a standpoint to derive structure–performance relationships under realistic process conditions. For this purpose, catalytic tests on a standard 1wt.% Pd/Al2O3 and Density Functional Theory on Pd(111) were combined. The influence of: (i) the alkyne (ethyne and propyne), (ii) the hydrogen:alkyne ratio (1–10), (iii) the carbon monoxide:hydrogen ratio (0–0.2), and (iv) the catalyst pretreatment on the product distribution was assessed in a continuous flow fixed-bed reactor at ambient pressure. In absence of CO, subtle changes in the hydrogen:alkyne ratio generate undesired products. Carbon monoxide enables the external control of the catalyst state by suppressing the formation of subsurface hydride and carbide phases, thereby stabilizing a high alkene yield in a broad range of feed hydrogen:alkyne ratios. This scenario contrasts with the more fragile regime of the hydride–carbide phases under CO-free conditions. DFT calculations obtained a single Brønsted–Evans–Polanyi relationship independently of the state of the catalyst (carbide, hydride, CO-covered) and the alkyne–alkene–alkane set (C2, C3). [Copyright &y& Elsevier]

Abstract: The partial hydrogenation of propyne was studied over copper-based catalysts derived from Cu–Al hydrotalcite and malachite precursors and compared with supported systems (Cu/Al2O3 and Cu/SiO2). The as-synthesized samples and the materials derived from calcination and reduction were characterized by XRF, XRD, TGA, TEM, N2 adsorption, H2-TPR, XPS, and N2O pulse chemisorption. Catalytic tests were carried out in a continuous flow-reactor at ambient pressure and 423–523K using H2:C3H4 ratios of 1–12 and were complemented by operando DRIFTS experiments. The propyne conversion and propene selectivity correlated with the copper dispersion, which varied with the type of precursor or support and the calcination and reduction temperatures. The highest exposed copper surface was attained on hydrotalcite-derived catalysts, which displayed C3H6 selectivity up to 80% at full C3H4 conversion and stable performance in long-run tests at T ⩾473K. Both activated Cu–Al hydrotalcites (this work) and Ni–Al hydrotalcites [S. Abelló, D. Verboekend, B. Bridier, J. Pérez-Ramírez, J. Catal. 259 (2008) 85] exhibited a relatively high alkene selectivity under optimal operation conditions, but they present a markedly distinctive catalytic behavior with respect to temperature and hydrogen-to-alkyne ratio. The product distribution was assigned through Density Functional Theory (DFT) simulations to the different stability of subsurface phases (carbides, hydrides) and the energies and barriers for the competing reaction mechanisms. The behavior of Cu in partial alkyne hydrogenation resembles that of Au nanoparticles, while Ni is closer to Pd. [Copyright &y& Elsevier]

Abstract: DFT simulations have uncovered the origin of the highly selective character of gold nanoparticles in hydrogenation of triple bonds. This is ascribed to the better adsorption of Cedges of Au nanoparticles compared with Cthe barriers for hydrogenation of triple and double bonds on gold are comparable, selectivity is determined by the binding energy of the reactants. The situation is less favorable over palladium (commercial hydrorefining catalyst), because both Ce:glyph name="tbnd" />C bonds are adsorbed on the Pd surface. The outcome of the simulations was demonstrated experimentally in mixtures with both propyne and propylene over a Au/CeO2 catalyst, where C3H6 selectivities up to 95% were attained. Our finding opens a new path for chemoselective hydrogenation of molecules containing -yne and -ene groups on gold, with prospective application in petrochemical operations and in the fine chemical industry. [Copyright &y& Elsevier]

[Display omitted] • Impregnated ZnO/ZrO 2 catalysts rival state-of-the-art benchmarks in CO 2 hydrogenation. • Stable methanol productivity > 0.7 g h−1 g cat −1 attained in CO 2 and CO 2 + CO feeds. • Tuning content to 5 mol% Zn on high-surface m -ZrO 2 support maximized Zn dispersion. • Facile vacancy generation and retention of isolated zinc sites during reaction. • Successful translation of performance and architecture from powder to technical form. While impregnation approaches are attractive, scalable routes for preparing supported oxide catalysts, achieving competitive methanol productivities over impregnated ZnO/ZrO 2 remains challenging as they underperform state-of-the art systems with isolated zinc sites. Herein, by targeting the optimal active site structure, ZnO/ZrO 2 systems prepared by impregnation achieve stable methanol space–time yields of 0.73 g MeOH h−1 g cat −1 during CO 2 and hybrid CO-CO 2 hydrogenation at suitable conditions. Notably, controlling the catalyst formulation using 5 mol% Zn and a high surface area m -ZrO 2 support fosters high zinc dispersion. In situ electron paramagnetic resonance and operando X-ray spectroscopy studies affirm the retention of isolated zinc species and facile generation of associated oxygen vacancies during the reaction. Analysis of pore structure and composition within the shaped bodies evidences abundant mesopores and a uniform zinc distribution, ensuring similar performance when translating from powder to technical forms. This work bridges fundamental understanding with practical demonstration of ZnO/ZrO 2 systems. [ABSTRACT FROM AUTHOR]

Ceria has been very successfully employed in oxidation catalysis, whereas its application in other reactions has been less intensively investigated. The catalytic activity of ceria can be further enhanced by the use of dopants, and it exhibits structure sensitivity for numerous processes. The rich chemistry of cerium oxide is gathered and discussed in the present work, where the nature of each step of the most common reactions performed on it is assessed. Chemically intuitive computational and experimental descriptors, namely acid-base, redox, and structural features, are put forward to correlate the observed trends among the different doped and undoped facets. We have attempted to generate a robust framework that maps the chemically sound descriptors to the experimental fingerprints and theoretically calculated parameters. [ABSTRACT FROM AUTHOR]

The hydrolytic hydrogenation of hemicellulose arabinogalactan was investigated in the presence of protonic and Ru (1–5 wt.%)-modified USY zeolites (Si/Al ratio = 15 and 30). The use of the purely acidic materials was effective in depolymerizing the macromolecule into free sugars. While the latter partly dehydrated into 5-hydroxymethylfurfural and furfural, the generation of high molecular-weight compounds (aggregates of sugars and humins) was not favored, in contrast to previous evidences over beta zeolites. Application of the bifunctional Ru/USY catalyst, comprising well-dispersed metallic nanoparticles on the aluminosilicate support, resulted in the formation of galactitol and arabitol, in the suppression of dehydration side products, and further inhibition of polymerization reactions, which only yielded low molecular-weight oligomers. Detailed analysis of the reaction pathways as well as kinetic modeling of hydrolytic hydrogenation was performed with an advanced reaction mechanism. [ABSTRACT FROM AUTHOR]

CeO 2 is a highly selective catalyst for the partial hydrogenation of alkynes. However, due to its limited H 2 splitting ability, a high operating temperature is required for the reaction, hampering the practical exploitation of this abundant oxide. In this work, we demonstrate that gallium promotes the activity of CeO 2 for the semi-hydrogenation of acetylene and methylacetylene, enabling a reduction of the operating temperature to 373 K, while maintaining an outstanding ethylene and propylene selectivity (80–97%), even in the presence of excess alkene in the feed. Oligomers comprised the main secondary product, while the selectivity to the corresponding alkane did not exceed 2%. The characterization of mixed Ce-Ga oxides reveals that the progressive incorporation of gallium into the ceria structure, forming a solid solution, boosts the oxygen storage capacity and the reducibility of the material. This is ascribed to the facilitated H 2 activation on the Ga-promoted samples, as confirmed by in situ infrared spectroscopy and density functional theory simulations. The interplay between the advantage brought by the decreased barrier for H 2 cleavage and the disadvantage due to the increased number of oxygen vacancies governs the reactivity of the CeGaO x catalysts in alkyne hydrogenation. The composition in the optimal catalyst, containing a molar Ce:Ga ratio of 95:5, was extrapolated to other trivalent cations. Indium incorporated in the ceria lattice favored the low-temperature H 2 activation and led to an activity enhancement that surpassed that of gallium. However, aluminum did not form a solid solution with ceria and caused no effect. This work comprises the first application of promoted cerias in hydrogenation catalysis and may prompt further developments in olefin purification. [ABSTRACT FROM AUTHOR]

The development of efficient CO 2 conversion catalysts is a long-lasting desire. Herein, we introduce an atomic Pd-promoted ZnZrO x solid solution catalyst (Pd-ZnZrO x), which shows markedly enhanced rate of methanol production compared to bare ZnZrO x , as well as excellent stability over 100 h on stream. Up to 0.8 at% (i. e. 0.6 wt%), Pd can be atomically dispersed in ZnZrO x , leading to more oxygen vacancies on the mixed oxide that foster methanol production. Kinetic analysis and in situ DRIFTS reveal that hydrogen activation is limited on ZnZrO x , but Pd doping facilitates H 2 dissociation as well as the consequent formation of HCOO*, thus boosting CO 2 conversion to methanol. DFT analyses suggest that the presence of atomic Pd enables a more exothermic H 2 dissociation, which increases the availability of surface H and facilitates CO 2 hydrogenation on adjacent Zn sites, providing rationale on the high activity and robustness of Pd-ZnZrO x in CO 2 hydrogenation. [Display omitted] • Coprecipitation of Zn, Zr, and Pd precursors forms atomically dispersed Pd on ZnZrO x. • Atomic Pd-doping leads to higher concentration of surface oxygen vacancies. • Atomic Pd-promoted ZnZrO x shows excellent CO 2 hydrogenation activity and lifetime. • Pd promotes H 2 splitting and the stabilization of key intermediates for CH 3 OH. [ABSTRACT FROM AUTHOR]

Abstract: Temporary supply of CO during propyne hydrogenation over a copper-based catalyst derived from a Cu–Al hydrotalcite permanently increased the alkene selectivity from 60% to 92% at 100% alkyne conversion (473K). The superior performance of the CO-modified copper catalyst (higher alkene selectivity and resistance against deactivation by fouling) was further confirmed at lower temperature (373K). Our catalytic results suggested that carbon monoxide in the presence of propyne and hydrogen irreversibly restructures the catalyst surface leading to a smaller copper ensemble that minimizes C–C coupling. Consequently, the enhanced alkene production in the CO-modified catalyst was coupled to a decreased oligomer production and very little propane production. The pretreatment mixture, feed CO concentration, and type of alkyne are important aspects to attain a selective copper catalyst. The CO effect in alkyne hydrogenation over copper radically differs from that over palladium or nickel. On the latter two metals, the increased alkene selectivity in the presence of CO is mostly due to a reduction in the over-hydrogenation channel. In addition, the effect is fully reversible, that is, it vanishes on removing CO from the feed. The permanent modification of the copper ensemble by CO might be advantageous for (chemo) selective hydrogenations of high acetylenic substrates. [Copyright &y& Elsevier]

The gas-phase hydrogenation of ethyne, propyne, and propadiene was investigated over partially reduced Ni–Al mixed oxides derived from takovite, a hydrotalcite-type compound. The unique attributes of the hydrotalcite route leads to more active and selective catalysts compared to conventional Ni/Al2O3 prepared by impregnation. Tuning calcination and reduction conditions of the catalyst precursor is essential to optimize the hydrogenation performance. The best catalyst, calcined and reduced at 773 K, rendered stable propene yields up to ca. 65% and consisted of a Ni(Al)O x solid solution with 55% of the total bulk nickel in reduced form and surface enrichment by aluminum. Sintering of NiO and crystallization of NiAl2O4 at high calcination temperature induce lower activity. The alkyne or diene conversion increases with the percentage of metallic Ni in the samples, while an optimal degree of nickel reduction maximizes the monoalkene selectivity. Below the optimum, oligomer formation is favored and above the optimum, alkane production increases. A similar pattern was found for the H2/HC ratio. The alkene selectivity experiences a dramatic increase in early stages of the reaction, which correlated with the build-up of C-containing species on the catalyst (sub-)surface. These selectivity-enhancing species are formed at specific reaction temperatures, highlighting the relevance of the testing procedure on assessing hydrogenation catalysts. The catalytic performance is strongly influenced by the hydrocarbon substrate. In contrast to propyne and propadiene, ethyne hydrogenation led to a C2H4 yield of only 6%. [Copyright &y& Elsevier]