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This article proposes a magnetic flux saturation model that well represents the cross saturation of synchronous reluctance machines (SynRMs) and a parameter estimation method of the proposed saturation model. Existing magnetic flux models do not satisfy the reciprocity condition or express cross saturation well. The proposed flux saturation model consists of terms for self-saturation and cross saturation, and it expresses well the nonlinear relationship between current and flux of SynRMs, as well as satisfies the reciprocity condition. The data of flux saturation are obtained at standstill using the hysteresis voltage injection method. Using the flux saturation data, the parameters of the flux saturation model are estimated. Because the proposed magnetic flux saturation model includes an arctangent function, it is not possible to estimate parameters directly using the linear least-squares method (LSM). However, the proposed parameter estimation method integrates the self-saturation model and transforms it into a polynomial to which linear LSM can be applied. In addition, parameters related to cross saturation are also estimated using linear LSM. Therefore, the proposed parameter estimation method is easy to implement and can be applied to general-purposed inverter products. The effectiveness of the proposed model and its identification method are experimentally evaluated with a 1.5-kW SynRM. Additionally, the identified model is verified with the accuracy of the maximum torque per ampere table and the performance of sensorless control of the tested motor. [ABSTRACT FROM AUTHOR]

Most of the existing diagnosis techniques for interturn short circuits (ITSCs) in switched reluctance motors (SRMs) suffer from three major issues. 1) The problem of lower sensitivity where the system cannot detect an ITSC if a lower number of turns are short-circuited; 2) Interference of load variation on the detection reliability in which the fault index might initiate false alarm without any fault; 3) The dependency of the diagnosis system on the control strategy on which the motor is operating. This article proposes a novel method to diagnose ITSCs in SRMs independent of control schemes with better sensitivity and reliability using the signal injection technique. In SRMs, not all the phases take part in the torque production at any instant. The idle or inactive phase is injected with a high-frequency (HF) voltage signal for a preselected injection ratio within an electrical cycle. Any change in the winding parameters owing to an ITSC fault is deciphered by monitoring the HF currents generated in the phase windings. The results are validated experimentally for a four-phase 8/6 SRM employing two control strategies: 1) chopped current control and 2) angle position control. [ABSTRACT FROM AUTHOR]

This article proposes a simple method to calculate a current vector trajectory for the enhanced operation of the electric power generation system based on a synchronous reluctance machine (SynRM). Owing to magnetic saturation and cross magnetization, the performance and the torque capability of a SynRM vary according to the position and the value of the stator current. State-of-the-art control methods usually assume parameters with constant values, especially the inductance, neglecting saturation, leading to possible uncertainty in the machine operation. Therefore, a current vector trajectory to operate this type of machine, as a generator, in an extended speed range, with enhanced performance and considering magnetic saturation is proposed. A straightforward algorithm based on the inductance characteristic of the machine is used to calculate the trajectory of the stator current vector. This trajectory is evaluated via the numerical simulation of an experimentally validated finite-element model of a SynRM. The results show that the proposed current vector trajectory can improve the torque capability to 5% concerning the estimated trajectory without considering saturation. Experimental results are also provided to demonstrate the enhanced operation of the generator. [ABSTRACT FROM AUTHOR]

This article proposes a novel method to reduce rotor movement when estimating magnetic flux models for interior permanent magnet synchronous motors (IPMSMs) and synchronous reluctance motors (SynRMs). A rotation reduction technique that considers the flux saturation effect is proposed. A hysteresis controller is used to inject voltages only into the q-axis and simultaneously into the dq-axes. The rotation of the IPMSM is reduced by calculating the current at the point where the integral of the q-axis current over time becomes zero. In the case of SynRM, the rotation is reduced by calculating the injection voltage magnitudes such that the oscillation frequency of the q-axis current is higher than that of the d-axis current. The effectiveness of the proposed method was experimentally demonstrated using an 11-kW IPMSM and 1.5-kW SynRM. The proposed technique can be used for the self-commissioning of IPMSMs and SynRMs at a standstill, without rotor locking, or position sensors. [ABSTRACT FROM AUTHOR]

In this article, a novel multiple three-phase PM assisted synchronous reluctance machine with delta windings is proposed for enhanced fault tolerance. The delta connected windings offer an additional degree of freedom of the phase currents. Hence, this machine drive could provide higher torque under phase open-circuit condition. More importantly, the delta windings inherently contain zero sequence current path and could help reducing the turn fault current in the event of the most challenging turn short-circuit fault. Owing to the zero sequence current, the residual flux linkage of the fault turn is more effectively nullified leading to lower fault current. The proposed machine performance together with fault tolerant capability under various fault scenarios are investigated and compared with the star connected winding machine by detailed finite element simulation and experimental tests. It shows that the two machines have the same performance under healthy condition whilst the delta winding machine exhibits higher fault tolerance. These advantages are achieved simply by changing the winding connections without any extra cost. Thus, it is more favorable for the fault tolerant applications. [ABSTRACT FROM AUTHOR]

The goal of this article is to develop a new topology optimization framework that can secure the manufacturability of the synchronous reluctance motors (SynRMs) with multiple iron webs and bridges while satisfying the required electromagnetic and mechanical performances. In the SynRM, multiple iron webs and bridges are crucial to achieve a higher torque and a structural safety. A minimum thickness of the web and bridge should also be guaranteed to achieve manufacturability. To acquire the optimal SynRM that can satisfy the above characteristics, a two-stage topology optimization framework is proposed with an individual filtering-and-penalization scheme. This proposed scheme can individually control the number and thickness of multiple iron webs and bridges in the rotor to obtain the manufacturable and structurally safe SynRMs. For the abovementioned purpose, topology optimization is formulated to minimize a torque ripple while satisfying the desired average torque, structural compliance, and a rotational moment of inertia. Average torque and structural compliance are evaluated by performing the electromagnetic and structural finite element analyses, respectively, at each iteration of topology optimization. Here, design-dependent loads are considered in the radial and circumferential directions to reflect a high-speed rotation. Through investigating the optimized SynRM designs with various filter radii, the relationship among the torque, structural pattern, and stress distribution is examined. Finally, the experimental results with the manufactured prototypes validate the feasibility and potential of the proposed design method. [ABSTRACT FROM AUTHOR]

Thanks to the absence of rotor windings and permanent magnets, switched reluctance motors have a small weight construction. The integration of a modular power converter in a switched reluctance motor leads to a highly compact and fault-tolerant motor drive with small weight and high power density. In this article, a polygon-retrofitted integration topology is proposed for switched reluctance motors. Both the switched reluctance motor and the power converter are cooled with one shared cooling circuit. The power converter is designed and implemented using silicon carbide technology for its low losses and small thermal resistance. The proposed integration topology is extensively studied using multiphysics modeling and experimental measurements on a fully integrated rotating setup. A highly compact and power dense drive of 3.1 kW/L is obtained. [ABSTRACT FROM AUTHOR]

In this article, a low-ripple continuous control set (CCS) model predictive torque control (MPTC) method for switched reluctance machines (SRMs) is proposed. The inherent high nonlinearity of the SRMs makes it difficult to solve the optimization problem in the CCS MPTC algorithm analytically. To address this issue, an equivalent linear SRM model is adopted, and the cost function is also properly modified. Then, with the torque boundary values provided by executing the voltage vectors of an improved switching table, the optimization problem in the CCS MPTC method becomes simple and analytically solvable. The Lagrange multiplier method is employed to solve this optimization problem analytically and generate the optimum torque reference values for the active phases. Based on the estimated torque variation rates, the duty cycles for each phase are calculated. Extensive simulation and experimental tests are carried out in a four-phase 8/6 SRM setup. These testing results reveal that the proposed CCS MPTC method shows much lower torque ripples and current ripples in a wide speed range with a low computational burden than the existing finite control set MPTC methods. [ABSTRACT FROM AUTHOR]

Acquisition of the accurate phase currents is indispensable for the control and protection of switched reluctance motor (SRM) drives for electric transportation applications. Existing phase current reconstruction techniques for SRM are implemented under the current control techniques, which generate large torque pulsations. Therefore, the direct torque control (DTC) method can be adopted to minimize torque pulsations and to enhance transient performance in electrified vehicles. However, the existing current estimation methods cannot be applied to DTC strategies due to the simultaneous conduction of all phases at any switching instant. Furthermore, it offers a lower torque per ampere ($T/A$) ratio and draws a high source current. This article addresses the aforementioned concerns by proposing a cost-effective phase current reconstruction method with an improved DTC strategy for a 4-kW four-phase SRM drive. This method employs a 16-sector partition method with a new voltage vector selection by detecting zero-current regions of each phase. As a result, the long-tail currents can be avoided, thereby limiting the simultaneous conduction of all phases. The simulation and test results show that the proposed DTC has minimal torque pulsations, high $T/A$ ratio, low converter losses, and lower source current ripple in comparison to the existing DTC schemes under various operating conditions. Also, the proposed phase current estimation method effectively reconstructs the phase currents under both steady-state and transient operating conditions. [ABSTRACT FROM AUTHOR]

In this article, a novel fault-tolerant design process of the spoke-type interior permanent magnet (IPM) motor is proposed to prevent the increase of cogging torque and torque ripple due to partial demagnetization fault and to minimize the motor size. First, unlike other research papers on the irreversible partial irreversible demagnetization of permanent magnet (PM), in this article, the effect of partial irreversible demagnetization faults on the cogging torque and torque ripple for the fault cases is investigated. Then, a novel fault-tolerant design process is proposed to solve the problem of partial demagnetization faults that increase the cogging torque and torque ripple. In the novel fault-tolerant design process, first, to solve the problem of increasing cogging torque and torque ripple due to the partial demagnetization fault, a process for implementing a uniform irreversible PM demagnetization is proposed. Second, to compensate for the motor torque constant decreased by degraded PM, which is caused by irreversible demagnetization of PM, a torque compensation coefficient is also proposed. The proposed fault-tolerant design process is applied to the motor design for the integrated electric brake (IEB) system that requires high torque density. In the optimal design process, Latin hypercube sampling (LHS), a kriging method, and a genetic algorithm are utilized. To verify the effectiveness of the proposed fault-tolerant design process, it is compared with the conventional optimized design results in which irreversible demagnetization of PM is not allowed at all to prevent the partial demagnetization faults. As a result of comparing the optimal design results, the proposed optimization model utilizing the fault-tolerant design process can significantly reduce the motor volume by 12.9%, compared to the conventional optimization model. [ABSTRACT FROM AUTHOR]

This paper presents a novel active power control scheme for SRMs that are used as S/G units at MEAs; the proposed method uses a vector-controlled SAF, facilitating the acceleration of the SRM during starter mode and the efficient power control of the SRG at various operational points during generator mode. Moreover, an energy storage unit is incorporated in the SAF, aiming at enhancing the SRM's starting torque production and taking full advantage of the SRG's energy generation capability, through the appropriate phases’ magnetization regulation that is imposed by the developed adaptive SAF vector control. In addition, the proposed scheme provides enhanced FRTC during both modes of operation. The mathematical analysis is verified through MATLAB/Simulink simulations, while the performance of the S/G concept under study is evaluated via real-time CHIL tests, with the use of the dSPACE 1202 (MicroLabBox) platform and the 16-bit dsPIC30F4011 microcontroller. [ABSTRACT FROM AUTHOR]

Compared with the traditional control method, the direct torque control and direct force control method significantly reduces the torque ripple and the root-mean-square current of the phase winding in the single-winding bearingless switched reluctance motor. However, due to the unreasonable selection of voltage vectors and full cycle control, this method has some problems, such as too many control objects, excessive switching times, and low torque–ampere ratio. This article proposes an improved method for the abovementioned problems. First, the turn-on angle and conduction region of each phase winding are chosen as the control targets, and the operation principle is introduced accordingly. Second, according to the difference of the torque generated by the neighboring phases, the output torque can be distributed more properly to obtain the higher torque–ampere ratio in the commutation region. Finally, the sectors divided in the electrical space are reorganized and the corresponding voltage vectors are optimized. Experimental results show that the proposed method can secure lower torque ripples, fewer switching times, and copper loss. In addition, the torque–ampere ratio is improved as well. [ABSTRACT FROM AUTHOR]

Multiphase dc-excited Vernier reluctance machine (DC-VRM) exhibits the merits of robust structure, small torque ripple, and good fault-tolerant ability. Developing advanced sensorless drive methods can further promote its application in the safety-critical system. In this article, pulse injection sensorless drive methods are optimized in a six-phase DC-VRM parallel H-bridge drive system to strengthen their acceleration performance and fault-tolerant ability. The acceleration performance studied in this article corresponds to the acceleration speed during the startup stage. By the full-phase alternative pulse injection method (APIM), each phase can be excited independently to avoid mutual-inductance influence on position estimation, but this method suffers from a long communication delay and relatively poor acceleration performance. A reduced-phase APIM can reduce detection time, but the lack of detected phase may influence position estimation accuracy and fault-tolerant ability. To solve these problems, a novel vertical-axis synchronous pulse injection method is proposed and compared with previous methods in this article. The key is to inject detection pulses into vertical-axis phases simultaneously, thus reducing the detection time and improving the torque generation. It is proved that the influence of mutual inductance on position estimation can be ignored, and the detection accuracy and acceleration performance can be improved without deterioration of fault-tolerant ability. [ABSTRACT FROM AUTHOR]

In this article, a novel instantaneous electromagnetic torque modeling technique and current component distribution strategy are proposed for torque ripple reduction in three-phase flux modulated doubly-salient reluctance motor (FMDRM) drives. First, the analytical model of the instantaneous electromagnetic torque of a three-phase FMDRM is established, where the contributions of current components and harmonic inductance components are considered. The generation mechanisms of the average torque and torque ripple components are investigated in detail. Furthermore, based on the analytical instantaneous electromagnetic torque model, a simplified current component distribution strategy is proposed to further reduce the torque ripple of the FMDRM. Taking the torque ripple minimization as the optimization objective, the current advanced angle is optimized and the corresponding current component distribution strategy is carried out to reduce the torque ripple. The magnetic circuit saturation effect is also taken into account. Compared to the conventional scheme, the control freedom degree of the three-dimensional current controller in the FMDRM drive is fully utilized and the torque ripple of the FMDRM can be significantly reduced without the sacrifice of output torque capability and system efficiency. Experimental results are carried out on a three-phase 12/8 FMDRM prototype to verify the effectiveness of the proposed control strategy. [ABSTRACT FROM AUTHOR]

This article presents a maximum torque per ampere strategy for a five-phase synchronous reluctance drive. The approach is developed considering general machine parameters and is formalized as a constrained optimization problem. The optimal solution is found analytically by using Lagrange’s multipliers method and is based on the computation of the eigenvalues and eigenvectors of the inductance derivatives matrix. The proposed approach is evaluated both numerically and experimentally. It is also compared with other current references control strategies, effectively showing a reduction of the machine rms currents for the same developed torque. The same approach can also be extended to machines with a different number of phases. [ABSTRACT FROM AUTHOR]

High gradability and wide operating speed range are critical requirements for heavy-duty trucks and off-road electric vehicles. The motor power rating used for such applications can be reduced by selecting a motor with a wide constant power speed range (CPSR). However, permanent magnet synchronous motors (PMSMs) with wide CPSR have limited overloading capability. The operating speed range, as well as the overloading capability, can be improved by increasing the base speed of a low CPSR three-phase PMSM, which results in overdesign. Further, using multigear transmission to achieve a wide operating speed range with a low power motor increases system weight, drivetrain complexity, and maintenance requirement. This article proposes a dual three-phase interior PMSM with an unequal split winding configuration and zero degree winding displacement (uneq0-PMSM) to extend the constant power region and improve the overloading capability without any machine overdesign. The winding split ratio for the proposed configuration is decided to achieve the desired torque-speed characteristic shape for a given requirement. Further, a transition algorithm for smooth changeover between two-winding operation during low-speed and one-winding operation for high-speed is also proposed. The proposed concepts are experimentally validated on a 1.5-kW uneq0-PMSM with 1:3 winding split ratio. [ABSTRACT FROM AUTHOR]

This article reveals the flux leakage design and modeling principle of a flux leakage controllable permanent magnet (FLC-PM) machine by considering driving cycles. The key is to obtain the relationship between flux leakage characteristics and multiple operating conditions. Based on the flux leakage controllable concept, an FLC-PM machine with an artfully designed flux leakage region is proposed. The design principle of the machine is investigated by analyzing the magnetic circuit of the machine in multiple operating conditions. The flux leakage factor is introduced to characterize the variable magnetic field in multiple operating conditions. On this basis, the mathematical model of the FLC-PM machine is deduced, and the driving characteristics of the machine are studied in detail. In order to evaluate the presented principle of the FLC-PM machine, a prototype is manufactured for experiments. Through the theoretical analysis and experimental testing, it is verified that the proposed principle is feasible and effective. [ABSTRACT FROM AUTHOR]

In this article, an integrated drive converter of segmented double-stator switched reluctance machine (SDS-SRM) with isolation and nonisolation charging capabilities for electric vehicle (EV) is presented. The proposed converter can not only reduce the number of the power switches, but also implement multiple operation modes. In nonisolation charging mode, the motor windings and existing power switches constitute a buck/boost converter to charge the battery. The appropriate rotor positions are obtained to achieve torque-free control, and the interleaved phase currents control method is introduced to reduce the charging current ripples. In isolation charging mode, the inner-stator is powered by the utility grid to drive the middle-rotor, and converts electrical energy into mechanical energy, while the outer-stator is operated in generation mode to convert mechanical energy into electrical energy. The SDS-SRM is served as a rotating transformer to transfer the electric power to charge the battery with the galvanic isolation function. A low power proof-of-concept prototype platform is built and experiments are carried out to verify the effectiveness of the proposed integrated drive converter and the corresponding control schemes. [ABSTRACT FROM AUTHOR]

This article presents an accurate analytical model (AM) for synchronous reluctance machine (SynRM) that incorporates the effect of stator slots on the air gap flux density and torque waveforms. From the formulation of magnetic potential in the air gap for both the stator and rotor, the flux density is obtained, considering the first harmonic of the flux density and the electric loading, the average torque is calculated using the Lorentz’s force. The ripple torque is obtained from the energy stored in magnetic circuit. The method is developed for a rotor with one flux barrier per pole and then extended to a larger number of barriers. To validate the results obtained by the AM proposed finite element analysis have been carried out. Several comparisons have been derived considering different rotor positions as well as different harmonic orders, and the pros and cons of the method are highlighted. The model performs fast and can predict results with high accuracy, and can be adopted to speed up the preliminary design and optimizations of this type of motors, with respect to finite element. In addition, from the analytical expressions it is possible to obtain all the correlations between electrical, magnetic, and geometrical characteristics of the machine, with the advantage of enabling a faster machine design. [ABSTRACT FROM AUTHOR]

In this article, a method for topology optimization (TO) of a synchronous reluctance motor (SynRM) is proposed using deep reinforcement learning (RL). Due to the need for simulating a large number of finite-element models in a traditional TO task, incorporating a study involving a different problem formulation (such as a varying design domain) can be an overwhelming task. A neural network (NN)-based agent trained using an RL formulation is able to extend the knowledge from one TO design problem to other similar TO tasks. The applicability of such learning is performed using a sequence-based TO environment. It is observed that such an approach not only reduces the computation required for TO, but also introduces the capability to generalize RL to unseen TO scenarios. The proposed optimization method reduces computation time by 70%–90% when compared to a genetic algorithm-based implementation. [ABSTRACT FROM AUTHOR]

In current engineering, the skewing slots approach is commonly used for permanent magnet synchronous motor (PMSM) to reduce torque ripple and electromagnetic vibration. However, this approach may limit the axial length of the motor and increase the manufacturing cost. This article studies a segmented rotor with different pole widths approach to mitigate torque ripple and electromagnetic vibration for PMSM, which has a lower implementation cost and facilitates mechanized production. The mapping relationship between geometric dimensions and torque performance is obtained, and the optimal dimensions are determined. An 8-pole/48-slot V-shaped PMSM is taken as the original motor, and the influence of engineering error on the torque performance of the presented approach is discussed. The electromagnetic performances and vibration responses of the motor with the presented approach are compared with that of the skewing slot motor to verify the effectiveness of the presented approach. Finally, prototypes are built, and intensive experimental tests are carried out to verify the analysis and comparison. [ABSTRACT FROM AUTHOR]

This article proposes a hybrid analytical modeling procedure for the performance parameter estimation of synchronous reluctance machine, including its operation in the region of magnetic saturation. The proposed model better estimated the torque profile through improved translation and stepped transition of rotor flux barriers. The non-linear operation is simulated by considering the global saturation and estimating the machine’s operating point on the magnetization curve of the core material. The procedure formulation focuses on improving the accuracy and rapidness of the iterative design process. The obtained results are validated against an already established design analysis technique, finite-element analysis, and the frequency spectrum analysis of practical machine results. With the improved accuracy and the least requirement of simulation runtime and computational resources, the modeling procedure can be utilized as an initial design iteration tool. [ABSTRACT FROM AUTHOR]

To meet the new international efficiency (IE) standards, line-start (LS) synchronous reluctance motors (SyRMs) are now being considered. Conventional star and delta windings are usually employed in LS SyRMs. However, combined star-delta winding has higher winding factor and lower magneto-motive force (mmf) harmonics compared to conventional star and delta windings. Hence, in this paper, LS SyRM and LS ferrite assisted SyRM with star and star-delta winding are analyzed and their performance indices are compared. A winding function analysis is used for the design of star and star-delta windings. Further, the effect of zero sequence current on the performance of the motors under comparison is presented in detail. Star and star-delta winding prototype LS SyRMs with and without ferrite magnets in the rotor are fabricated. Experimental studies are carried-out on these prototypes and the results are presented which are in close agreement with the simulation results. [ABSTRACT FROM AUTHOR]

Synchronous reluctance motors (SynRMs) with four layers of flux barriers are currently in practical use as high-efficiency motors for industrial applications. While SynRMs have higher efficiency than induction motors, they have a high torque ripple. In this study, an asymmetric rotor structure was designed to reduce the torque ripple of the four-layer SynRM, considering the mechanical strength. Two rotor structures with different flux barrier angles were combined in the stacking direction, and the ratio of the combination was optimized by finite element analysis. In addition, prototypes of the initial structure and proposed asymmetric structure were manufactured, and their torque and efficiency characteristics were measured. The experimental results show that the proposed asymmetric structure can reduce the torque ripple while maintaining the basic characteristics such as average torque and efficiency. [ABSTRACT FROM AUTHOR]

This article reviews the state-of-the-art back electromotive force (EMF) based sensorless schemes for synchronous machines. Field-oriented control (FOC) of a synchronous machine requires real-time rotor position for decoupled torque and flux control. Extraction of rotor position without a sensor or sensorless control has been an enabling technology for the past few decades. Sensorless control using back EMF voltage induced by rotor movement is the most widely used method. However, the connections and differences between different methods have not been thoroughly investigated and documented. This article first reviews basic sensorless methods. The two implementation forms of an observer are examined to facilitate analysis. A detailed analysis puts in evidence the connections behind different methods in both stationary and synchronous reference frames. A summary is drawn that is meant to offer a few key points regarding different sensorless methods. Finally, a conclusion is given to summarize the major contributions of this article. [ABSTRACT FROM AUTHOR]

This article proposes a four-quadrant operation strategy of the switched reluctance machine (SRM) for the high-dynamic speed control, and the core of the strategy is a PWM-based predictive control method with the online adaptive phase excitation. The predictive control method is composed of the model predictive control (MPC) and deadbeat predictive control (DPC). The MPC is applied in the commutation region and the DPC is used to calculate the control signal for the single-phase excitation. With the proposed control method, the applicable operation range of the predictive control is extended to the braking torque region, and the four-quadrant operation of the SRM for the high-dynamic speed adjustment application is realized. The performances of the proposed control method are evaluated by detailed simulations and experiments under different conditions, and its superiority is demonstrated by comparing with other typical control methods. [ABSTRACT FROM AUTHOR]

Multiphase machines with a prime number of phases (five and seven) have shown better torque density than machines with other phase numbers. Unfortunately, these machines require a special stator design. Hence, this article proposes general rewinding techniques to obtain a five-phase winding from the existing standard three-phase stator frames. The proposed rewinding techniques are applied to construct a five-phase star-connected synchronous reluctance machine (SynRM 1) and a novel combined star-pentagon winding (SynRM 2). Simple mathematical formulations are introduced to compute the equivalent winding factor. The performance of five-phase SynRMs is analyzed using two-dimensional Ansys Maxwell transient simulations under the same copper volume for both healthy and faulty cases. SynRM 1 and 2 provide 6.56% and 13.35% higher torque compared to the three-phase SynRM at rated current and at optimal current angle. The torque ripple is decreased by 17% and 30%, respectively. Moreover, SynRM 1 and 2 offer a better performance at the faulty case; e.g., at one phase opened, the average torque of SynRM 1 and 2 is 82% and 108% higher compared to the three-phase SynRM. In addition, the torque ripple is reduced by about 63% and 81%. Finally, experimental results are done to validate the proposed winding techniques. [ABSTRACT FROM AUTHOR]

A generalized fault-tolerant control (FTC) strategy for the field-oriented control (FOC) and direct torque control (DTC) of five-phase fault-tolerant permanent magnet (FPFTPM) motors under various open-circuit faults is presented in this article. Most previous studies regarding FTC target a specific primary control algorithm and involve different reduced-order transformation matrices and additional current controllers, which increase the complexity of the entire drive system. In this study, a solution to the aforementioned problems is devised by developing optimal fault-tolerant voltages, which are derived from fault-tolerant mechanism analysis and steady-healthy design. Because the coordinate transformation need not be changed and additional voltage compensation is not required, a minimal control drive system reconfiguration under various open-circuit faults can be achieved to avoid accommodating the change of the primary control algorithm. The proposed control strategy not only improves the torque performance and dynamic response under healthy and fault conditions, but also adapts to both FOC and DTC. Experimental results for a 2 kW FPFTPM motor prototype are provided to evaluate the proposed strategy. [ABSTRACT FROM AUTHOR]

Vernier reluctance machine (VRM) with dc field coils in stator is a competitive rare-earth-free design for variable-speed industrial applications due to its robust structure and controllable excitation, while its torque density is relatively disadvantageous. To address this issue, this article proposes a new armature winding design method for VRM with dc field coils across two stator teeth. The key is to break the traditional winding design principle based on the flux modulation effect of fundamental dc field harmonic, and instead, reconstruct a novel harmonic winding to enhance the utilization factor of the modulated high-order dc field harmonics arising from the unique magnetomotive force distribution of dc field coils across two stator teeth. By this means, the torque density can be improved by 75.6% against the existing poor counterpart. In this article, the machine structure and operation principle are introduced, with emphasis on the high-order dc field harmonics distribution rule and its influence on the armature winding design. By finite element design and optimization, a comparative study is performed to evaluate the electromagnetic performance of VRMs using two different winding configurations with variable slot pole combinations. A prototype is fabricated and tested, and the results agree well with finite element analysis, which verifies the feasibility and advantages of the proposed winding design method. [ABSTRACT FROM AUTHOR]

A new partitioned stator field modulation machine (PSFMM) with H-shape permanent magnet (HPM) excitation (HPM-PSFMM) is proposed, which is evolved from the conventional flux-switching machine (FSM) and flux-reversal machine (FRM). The proposed HPM-PSFMM combines the merits of high reliability and good heat dissipation characteristic. In addition, it exhibits high torque production with low torque ripple. Based on the theory of electrical machine operation, the FSM and FRM can be transformed into PSFMM with interior permanent magnet (IPM) and surface-mounted PM (SPM) excitation by changing the position of PM excitation, respectively. It benefits to improve space utilization and increase slot area for a large number of armature windings. For reducing the flux leakage and enhancing the flux density in air gaps, the IPM and SPM excitation are combined into HPM excitation. The iron-pole rotor between the inner and outer stators acts the role of modulator to modulate the magnetic field excited by HPM excitation to couple with the armature reaction for converting electromechanical energy. The evolution process, operating principle, and key design parameters of the proposed HPM-PSFMM are presented. Finally, using the finite element analysis (FEA), it can be proven that the proposed HPM-PSFMM has the merits of high torque production, low flux leakage, low total harmonic distortion (THD), and low torque ripple when compared to other stator-PM machines, which is a desirable choice for high stability applications. [ABSTRACT FROM AUTHOR]

Switched reluctance motors (SRMs) have recently attracted researchers’ attention owing to their robust mechanical construction, high thermal tolerance, and strong cost-effectiveness, which are promising for vehicle propulsion. However, they tend to generate large ripples in the torque and input currents to the inverter; this deteriorates the driving comfort, and damages the battery lifetime. Preceding articles have investigated using the phase currents of SRMs to eliminate these ripples. However, these articles had difficulties in sufficiently eliminating these ripples in operations under magnetic saturation. This article further evolves one of these preceding articles, and proposes a derivation method for the phase-current waveform for improving the elimination of the torque and input-current ripples in operation under magnetic saturation. The proposed method analytically determines the phase-current waveform based on a nonlinear behavior model of the SRM while considering the magnetic saturation. A finite-element-method-based simulation and experiment are performed to evaluate the proposed method. These results reveal the successful reduction of the torque and input-current ripples under the magnetic saturation relative to a preceding study, supporting the appropriateness of the proposed method. [ABSTRACT FROM AUTHOR]

This article proposes a model for obtaining the failure path current and torque waveforms in synchronous machines with saliency under interturn short circuits (ISC). The variations of the magnetomotive force (MMF) due to an ISC can lead to changes in the inductances, which lead to errors when modeling motors with ISC. A compact approach based on complex numbers is proposed to solve the dynamic ISC equation. The proposed method uses rotor reference frame variables and parameters as inputs. These rotor reference frame quantities are transformed to a stationary frame aligned with the faulted coil, thus extracting the real part of these quantities, allowing to solve the ISC dynamic equation quickly. Look-up tables are implemented to account for the MMF variations due to an ISC and saturation. The proposed model is validated with finite element analysis and experiments. [ABSTRACT FROM AUTHOR]

This article deals with the lookup table (LUT) less sensorless control of synchronous reluctance (SyR) machines at zero and low speeds, where LUT-less stands for avoiding the use of flux-map LUTs or other predetermined machine parameters. The new signal-injection-based control scheme called the locus of incremental saliency ratio tracking is presented, where a pulsating high-frequency voltage component is used for position tracking and a second rotating signal-injection is dedicated to online estimating the incremental saliency ratio. A trajectory of constant incremental saliency ratio is used for torque regulation, resulting in stable control at all operating conditions, including overload. This despite the effect of cross-saturation, which is known to introduce position error and harm the control stability progressively with the load. The proposed scheme is validated experimentally on a 1.1-kW SyR machine test bench. Alternative LUT-less torque control laws are investigated, and their stability limits put in evidence using convergence analysis and experiments. [ABSTRACT FROM AUTHOR]

Due to the double-layer airgap configuration, the even-order harmonic components exist in the phase back electromotive force (EMF) of flux-modulation electrically excitation double-stator synchronous machine (FMEE-DSM), thus resulting in relatively high torque ripples. To promptly and effectively suppress these torque ripples, this article proposes and implements a second-order iterative learning control (ILC) strategy to minimize the main harmonic torque components based on the periodically repetitive characteristic of torque ripples in the FMEE-DSM. Via harmonic analysis on the torque ripples caused by the cogging torque and the nonsinusoidal induced EMFs, the dominative harmonic component, namely, the seventh-order component, can be precisely identified and then involved in the proposed ILC for torque ripple suppression. To verify the feasibility of proposed control strategy, a test bench of the FMEE-DSM control system was built based on dSPACE 1103. Accordingly, both the static and dynamic performances of the FMEE-DSM were investigated under the conditions of no-load and rated load. The theoretical analysis, computer simulation, and hardware experimentation are given to verify the proposed second-order ILC. [ABSTRACT FROM AUTHOR]

Multiphysics analysis and experimental validation of acoustic noise reduction in a high pole count, high power, switched reluctance machine (SRM), through skewing are explored in detail in this work. An iterative optimization strategy covering electromagnetic, structural, and thermal domains is proposed to investigate the effect of different skewing methods and angles on a 24-stator slot/16-rotor pole (24/16) SRM rated at 100 kW. The contributions of this work are twofold. First, electromagnetic impact, considering average torque, torque ripple, radial and tangential air gap forces, of symmetric and asymmetric skewing on stator and rotor is studied in this work. Second, the impact of skewing methods on acoustic noise and vibration performance is studied and presented in detail. The study reveals that skewing both the stator and rotor by the same amount has superior electromagnetic performance over other types of skewing. Multiphysics simulations conducted, predict a 10.5 dBA reduction in the acoustic noise, compared to a baseline design with no skew, for an optimized rotor-stator skewing angle of 13.75°. Finally, 100 kW prototypes of the baseline and the optimized skewed SRM were constructed and subjected to wide speed range testing. Simulation and test results closely follow each other and validate the effectiveness of the proposed skew design in mitigating acoustic noise and vibration in high pole count SRMs. [ABSTRACT FROM AUTHOR]

In this article, a novel model predictive torque control (MPTC) method for switched reluctance machines (SRMs) is proposed based on the equivalent linear SRM model and the improved switching table. First, an improved switching table with only six switching states is developed based on the inductance characteristics. The adoption of this improved switching table not only reduces the computational burden by 25% but also improves the torque control performance and system efficiency at high-speed region. However, the look-up-table (LUT) based MPTC methods suffer from occupying numerous storage space. To ease this issue, the simple linear SRM model is utilized. The flux-linkage and torque equivalent transformations are introduced to address the difference between the linear and nonlinear SRM models. With these transformations, the MPTC realized on the linear SRM model is proposed. Compared to 1530 storage units consumption to store three two-dimensional (2-D) LUTs in the LUT-based MPTC methods, the proposed method only occupies 228 storage units. Experimental results on an 8/6 SRM setup verify that the proposed method effectively eliminates the commutation torque ripple with lower execution time, less storage space, and improves the torque control performance at a high-speed range compared with the conventional LUT-based method. [ABSTRACT FROM AUTHOR]

At high gear ratios, surface permanent magnet (SPM) cycloidal magnetic gears (CyMGs) can achieve higher torque densities than SPM coaxial magnetic gears (CoMGs). This article introduces the radial flux reluctance CyMG (Rel CyMG) topology and its operating principles. The Rel CyMG replaces the permanent magnets (PMs) on an SPM CyMG’s inner rotor with salient teeth. Additionally, the Rel CyMG only requires half of the SPM CyMG’s outer rotor PM count to achieve the same gear ratio, which simplifies assembly and allows the use of wider magnets. This may improve high gear ratio designs’ manufacturability. A genetic algorithm (GA) was used with 2-D finite element analysis (FEA) to optimize Rel CyMGs, SPM CyMGs, and SPM CoMGs and demonstrate that SPM CyMGs significantly outperform the other topologies at higher gear ratios in terms of specific torque (ST) and PM ST. However, Rel CyMGs outperform SPM CoMGs at higher gear ratios, with respect to ST and PM ST. Rel CyMGs also eliminate the need for a PM retention sleeve and potentially enable the use of smaller air gaps, which can allow them to achieve slightly higher PM STs than SPM CyMGs at ultrahigh gear ratios. Employing Halbach arrays significantly improves both CyMG topologies’ ST. [ABSTRACT FROM AUTHOR]

This paper proposes a traction unit that combines an interior permanent magnet motor and a PM-assisted synchronous reluctance motor for electric vehicles to improve traction performance, enhance energy efficiency, and reduce cost. The characteristics of three traction units are analyzed and compared, including (a) rear-wheel-drive configuration using one IPM motor; (b) all-wheel-drive configuration using two interior permanent magnet motors; and (c) all-wheel-drive with a combination of one interior permanent magnet motor and one PM-assisted synchronous reluctance as proposed in this paper. The operational characteristics of each motor to achieve a wide constant power speed range are first investigated. Then, the Urban Dynamometer Driving Schedule is utilized to compare and evaluate the operational characteristics, energy consumption, and most importantly, the efficiency of the traction units. Simulation results reveal that the overall efficiency of the proposed traction unit can be improved compared to the other configurations. The advantages and drawbacks of the proposed traction unit are also investigated. Finally, experiments are conducted to validate the analysis. [ABSTRACT FROM AUTHOR]

Asymmetric interior permanent magnet (AIPM) rotor topologies can achieve torque enhancement in IPM synchronous machines without the increase of PM usage due to utilizing magnetic-field-shifting (MFS) effect by reducing the current angle difference between maximum PM and reluctance torque components. This paper investigates the influence of armature reaction on MFS effect in AIPM machines. A general model of IPM machines considering MFS effect is analytically developed and the AIPM and IPM machines using the same stator, rotor diameter and total PM amount are comparatively studied. It shows that the armature reaction affects the MFS effect in both AIPM and IPM machines and the influence is more significant in AIPM machine. The relationships between MFS effects in PM flux-linkage and inductance characteristics and current angles for maximum PM and reluctance torque components are revealed. It confirms that the change of current angles of torque components is due to the MFS effect in PM flux-linkage and inductance characteristics in both AIPM and IPM machines. Besides, the developed machine model considering MFS effect is verified by finite element analysis. Finally, a small-scale AIPM machine prototype is fabricated and measured to validate the finite element analysis. [ABSTRACT FROM AUTHOR]

In this paper, a finite-control-set model predictive direct torque control (FCS-MPDTC) method is proposed to reduce the torque ripple of a segmented switched reluctance motor (SSRM) at the low-speed stage. Firstly, the prediction dynamic model is established, and the phase torque can be predicted by detecting phase current and rotor position signals. Then, the principle of power converter and selection of voltage vectors are introduced and presented. Considering torque ripple reduction, flux tracking performance and copper losses reduction, the cost function with phase torque, the amplitude of flux linkage and phase current, is established to select optimal voltage vector to control the power converter. In addition, the torque sharing function (TSF) is employed to distribute total torque to phase torque for further torque ripple reduction. Finally, the direct torque control (DTC) is selected as the comparison method, performance of MPDTC is verified by simulation and experiment results. It can be found that the proposed MPDTC can achieve lower torque ripple and copper losses, and high robustness. [ABSTRACT FROM AUTHOR]

Special attention has been paid to two-phase switched reluctance motors (SRMs) as they have fewer power electronics components compared to three- or multi-phase ones. However, their main drawbacks are the lack of starting torque and a predetermined direction of rotation. This paper proposes a new self-starting technique for two-phase SRMs, which has superiorities over the previous approaches. In the proposed topology, the flux paths are shorter, and thus the required magnetomotive force is smaller, which reduces losses. The design procedure is explained. Two- and three-dimensional finite element method (FEM) is employed in the analysis. Also, the motor is prototyped, and two test setups for torque-angle measurement and control study are used. The dynamic behavior of the motor is studied applying single-pulse control and current hysteresis control strategies. The experimental results confirm the results obtained by FEM. Both simulation and experiment results confirm that the proposed topology offers higher efficiency, higher mean torque, and better dynamic behavior compared to two conventional SRMs. [ABSTRACT FROM AUTHOR]

A modified configuration for Permanent Magnet Assisted Synchronous Reluctance Motors (PMaSyRM) is studied in this paper. Conventionally, the PM materials are inserted in the flux barriers region of the rotor. Consequently, the PMs sizing parameters will be restricted to the available space that may limit the efficient use of PMs benefits. In this study, a portion of the rotor structure is replaced with an Interior PM (IPM) rotor so that an axially segmented integration of IPM and SyRM is obtained. Thus, the PMs design is performed specifically in the IPM segment independent of the SyRM scheme, while the SyRM segment remains PM-less. The main motivation of this concept is to improve the contribution of the PM material in the total torque as well as utilizing the special property of the proposed rotor configuration for pulsating torque reduction. A computationally cost-effective algorithm is proposed for the optimal design of IPM-SyRM motor by which a low-power design is carried out for a lightweight electric vehicle. The results for torque profile characteristics, PM volume, power-factor, and efficiency are compared with a conventional PMaSyRM that has been optimally designed as the reference case. Finally, a prototype is constructed to verify the theoretical analysis. [ABSTRACT FROM AUTHOR]

This paper proposes a new position sensorless method for switched reluctance motor (SRM) drive control based on a sliding mode observer using nonlinear Fourier flux linkage model. First, to obtain an accurate mathematical model of SRM for establishment of sliding mode position observer (SMPO), an analytical method based on Fourier polynomial function is introduced to regress the nonlinear relationship between flux linkage, position and current. Then, a new SMPO is designed in detail to estimate the rotor position, including the establishment of SRM model of sliding mode observer, and analysis of estimation error and convergence conditions of SMPO. Finally, position sensorless control of SRM drive based on SMPO is carried out in terms of accuracy and robustness in simulation. Experiments are also given on a dynamic testing platform to verify the effectiveness of the proposed position sensorless scheme. [ABSTRACT FROM AUTHOR]

The torque ripple of a switched reluctance motor (SRM) should be taken into account, as it can have negative effects on a connected gearbox and/or load. In this paper a concept and two realization methods for the reduction of the torque ripple are presented. An optimized alignment of the active elements of the stator leads to a reduction of this torque ripple. The first method proposed here is a four-fold segmented motor, which can reduce the torque ripple by 37.3 %. This can be achieved by segmentation in combination with a clever arrangement of active elements. However, this increases the number of necessary inverters, which increases redundancy and therefore leads to more security. A second method of achieving an equal reduction can be obtained by using a “double stator” motor. In this configuration both stators can be powered together. With this concept, the number of converters is halved compared to the first mentioned solution. This saves electronic components and thus reduces the effort. All results referred to in this article are obtained by simulation, or measured on a prototype. [ABSTRACT FROM AUTHOR]

In order to enhance motor torque performance of existing two-phase 8/10 E-Core SRM, an improved modular permanent magnet (PM)-assisted Switched Reluctance Motor (SRM) structure is presented. Firstly, basic structure and operation principle of the proposed structure are introduced. To further evaluate performance improvement, effects of various parameters on the design such as inductance, flux-linkage, average torque and cogging torque are compressively investigated by finite element method (FEM) software subsequently. In the meantime, comparisons with other two-phase SRM structures are also performed including average torque, torque/PM volume, torque/ motor volume, torque/current, etc. Finally, a prototype is fabricated, and simulation and experimental results verify that the proposed design has high torque performance. [ABSTRACT FROM AUTHOR]

This article presents an optimal direct torque control (DTC) strategy with variable flux for a switched reluctance motor using the improved linear active disturbance rejection control (LADRC) plus the hybrid optimization algorithm (HOA). First, the constant flux amplitude is substituted by the variable flux DTC (VF-DTC) to reduce the torque ripple. Then, the LADRC with the improved extended state observer applied in speed controller is utilized instead of the conventional PI control to improve the speed of the observer, antidisturbance ability, and robustness. Moreover, the HOA is employed to search for the optimal control parameters and acquire satisfactory dynamic performances. Finally, the optimal VF-DTC system is implemented on a 12/8 SRM. Simulation and experimental results are carried out to compare the performances of the conventional DTC, the VF-DTC with LADRC, the VF-DTC with PI using HOA, and the proposed optimal VF-DTC using HOA. The results show that the proposed control method has a faster speed response, superior antidisturbance ability, and lower torque ripples. [ABSTRACT FROM AUTHOR]

This article proposes a nonlinear controller based on feedback linearization (FL) for synchronous reluctance motor (SynRM) drives which takes into consideration the magnetic saturation. The proposed nonlinear FL control based control technique has been developed starting from the theoretical definition of an original dynamic model of the SynRM taking into consideration both the self- and the cross-saturation effects. Such a control technique permits the dynamics of both the speed and axis flux loops to be maintained constant independently from the load and the saturation of the iron core in both constant flux and variable direct axis flux operating conditions. Finally, sensitivity of the performance of the proposed FL control versus the variation of the main motor parameters has been verified. The proposed technique has been tested experimentally on a suitably developed test setup. The proposed FL control has been further compared with the classic field-oriented control (FOC) in both constant flux and variable flux working conditions. [ABSTRACT FROM AUTHOR]

This article proposes a new magnetic model self-identification technique for synchronous machines to build the flux-map look-up tables. Provided the shaft is free to turn, an alternating self-acceleration and deceleration sequence is envisaged for identification without a dedicated experimental rig or additional hardware. With respect to previous works, the stator flux and the stator resistance are adapted online during the run, thus eliminating the need for postprocessing and the sensitivity to winding temperature variations during the test. Experimental validations on a 1.1-kW synchronous reluctance and a 11-kW permanent-magnet-assisted synchronous reluctance motors are provided. [ABSTRACT FROM AUTHOR]

This article proposes a novel asymmetric interior permanent magnet (AIPM) rotor topology that has a mixed V-shape and spoke-type PM configuration, designated as a 1.5-layer PM structure, and asymmetric arrangement of V-shape PMs and asymmetric flux barriers. The AIPM rotor topology is employed for IPM synchronous machines to utilize the magnetic-field-shifting (MFS) effect for increasing average torque by reducing the current angle difference between peak PM and reluctance torque components. Three machines, i.e., the proposed 1.5-layer AIPM, a symmetrical 1.5-layer IPM-I, and a conventional V-shape benchmark IPM-II are designed and optimized using the same stator, rotor diameter, and total PM usage by global parametric optimization considering the mechanical stress. The effect of asymmetric features of the 1.5-layer AIPM rotor design, i.e., asymmetry of V-shape cavity as well as position and dimensions of flux barrier, on maximum torque and open-circuit air-gap field are investigated. The electromagnetic performances of three machines are compared. It confirms that the proposed AIPM machine has the highest maximum torque and the smallest cogging torque simultaneously. It is also revealed that the torque enhancement is achieved by both the 1.5-layer structure and MFS effect. Finally, a prototype of an AIPM machine is manufactured and tested to validate the analyses. [ABSTRACT FROM AUTHOR]

This article proposes an accurate harmonic current suppression strategy for direct current (dc)-biased VRMs based on adaptive notch filter (ANF) to reduce torque ripple and power loss. A new harmonic reference frame is proposed in dq-axis and combined with ANF, thus harmonic currents are accurately extracted and analyzed. Furthermore, a phase-shift strategy is proposed for dc-biased VRMs, realizing precise compensation of harmonic voltages. The proposed ANF-based harmonic currents suppression strategy has a better performance in harmonic suppression and dynamic response and is suitable for a wider speed range in comparison with traditional harmonic suppression control strategy. What is more, the parameter design of the proposed method is easier compared with traditional method. Finally, the conclusions are verified by experimental results. [ABSTRACT FROM AUTHOR]